Flash butt welding machine welding square pipe and round pipe frame case

Flash butt welding machine welds electric bicycle square tubes and round tube chassis

        Flash butt welding machineIt is a resistance pneumatic water-cooling type for welding square tubes and round tubes developed by Xinxing Welding Equipment Factory according to the requirements of customer products.Automatic flash butt welding machine, the equipment can automatically preheat, flash, upset and other functions in one go, reaching the strength of the base metal after welding. Stable performance, safe and easy to operate, less polishing, improved efficiency5times, saving time, effort and worry. rememberWhat happens when a customer comes to your door is:

1. Customer company industry and pain points

CZHYThe company is a company specializing in the production of vehicle accessories. Its main products are bicycle frames, electric bicycle safety frames, stamping parts, welding parts, etc. The following problems exist:

1, weldingSlow, low efficiency,5Personally a genius at argon arc welding800pieces.

2、Argon gas is used as an auxiliary material, which costs a lot, and the smoke produced also affects environmental hygiene.

3、A fixed fixture is required, which is time-consuming and difficult to operate manually.

4, Labor costs are high, the current salary for welders is one month7000Yuan and above.

Regarding the above problems, customers have always wanted to find a machine to replace labor in order to save costs.

2. In the minds of customersFlash butt welding machineEquipmentThe requirements are:

1． welding processAbility to visually inspect quality.

2． After weldingThe weld scar is small and easy to polish.

3．canTo ensure welding strength, the pass rate must exceed96%above.

3. According to customer needs, research and developmentCustomized versionFlash butt welding machine

According to customer's request3According to the requirements, the company's R&D Department, Design Department, Welding Process Department, and Marketing Department jointly held a meeting onNew flash butt welding machineDuring the meeting, we discussed the mechanism, process, shape, fixture, electrical appliances and pneumatic configuration, circled the key problem points and made solutions, and determined the main direction and technical details as follows:

Based on the above requirements, a resistance pneumatic water-cooling type with square tube and round tube was developed.automaticFlash butt welding machine, the equipment can automatically preheat, flash, upset and other functions in one go. The details are as follows:

1, workpiece proofingTrial welding: Xinxing welding engineers made prototype arc fixtures as quickly as possible, using our existing similarUN6Copper and aluminum pipe butt welding machineProofing and test welding, after3Days of back-and-forth testing were carried out at the same time to conduct strength testing and determine the welding technical parameters and butt welding machine equipment process flow;

2, equipmentFinalization: R&D personnel and welding technical engineers unanimously determine theSUN-75；

3、Flash butt welding machineAdvantages:

1. Using a characteristic large and long cylinder to pressurize vertically, the pressure is high and the welding is more stable.

2. The clamps and electrodes are precision processed in the entire machining center, with firm clamping and flexible use.

3. Featured design, novel and reasonable structure, and good rigidity.

4. High-precision guided upsetting mechanism, precise upsetting, fast welding speed and long service life.

5. The dedicated flash controller is powerful and can store 15 welding settings, self-diagnosis, automatic alarm, counting, continuous welding, precise setting of welding time, precise control of the entire welding process of preheating-flash-upsetting, etc.

6. Highly conductive silicon steel sheet, all-copper secondary overall structure, large output current, and 30% longer service life than the same industry.

7. Use water to cool the transformer, module, and electrodes, so they will not wear out after long-term welding.

8. Widely used for high-quality docking of various metal wires, plates, tubes, special-shaped copper, aluminum, iron, stainless steel, etc.

9, Delivery time:30working days.

Xinxing prepared the above plan into a "Technical Agreement".CZHYThe company is very satisfied,After reaching an agreement, a "Technical Agreement" was signed as a standard for equipment development, design, manufacturing, and acceptance.2021year3month1The order was successfully signed on the same day.

4. Free design, free trial welding, free consultation, established manufacturer, fast delivery, free and timely professional after-sales, won unanimous praise from customers!

5. It is Xinxing Welding’s honor to tailor-make your products!

Wuxi Xinxing Welding Equipment Factory, Wuxi Xinxing Electrical Equipment Factory, formerly known as Wuxi County Industrial School Automatic Control Equipment Factory, was renamed Xishan Luoshe Xinxing General Equipment Factory during the system reform. Later, when Xishan City was withdrawn and merged into Wuxi City, it was renamed Wuxi Xinxing Welding Equipment Factory and Wuxi Xinxing Electrical Equipment Factory was established.

we have28Years of experience in designing and manufacturing welding equipment, with complete production processes and testing methods,28Over the years, we have worked closely with various scientific research institutes, specializing in the production of resistance welding machines, wire and cable testing equipment and production auxiliary equipment, mainly resistance welding machines. Our products include five categories: spot welding machines, butt welding machines (butt welding machines), seam welding machines, special welding machines, and wire and cable equipment, with nearly 300 models..Others include spark machines, metal thin strip welding machines, motor blade welding machines, gantry welding machines, wire pipe mesh welding machines, multi-head welding machines, secondary rectifier welding machines, dust bag cage bone welding machines, copper strip welding machines, steel strip welding machines, gun welding machines, AC arc welding machines, wire and cable high voltage test equipment, copper and aluminum pipe welding machines, etc.

We are an enterprise registered and approved by relevant national departments.CQCissuedCCCCertification certificate, measurement qualification certificate issued by the measurement supervision. We have established long-term cooperative relationships with 5,000+ companies with our strong strength, reasonable prices, and excellent services. We sincerely welcome all walks of life to visit, inspect and negotiate business.