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Characteristics, application scope and chemical composition of 5 series weldable aviation aluminum alloys

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
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Characteristics, application scope and chemical composition of 5 series weldable aviation aluminum alloysWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
Xinxing welding machine-wonderful minutes and seconds come from real time
Features, application range and chemical composition of 5 series weldable aviation aluminum alloys
Release time:2021.10.17
Summary of information:
Most of the 5 series aluminum plates are rust-proof aluminum, and only two types are special aluminum. They are the aluminum plate series with the best comprehensive performance among the aluminum plate series. The main chemical elements are aluminum and magnesium, of which the magnesium content varies greatly between 0.5% and 10.5%. The weldability is average. You can use a medium frequency spot welder for overlap and a flash butt welder for butt joints.

        

   Most of the 5 series aluminum plates are rust-proof aluminum, and only 2 types are special aluminum.YesThe aluminum plate series with the best comprehensive performance among the aluminum plate series,The main chemical elements are aluminum and magnesium. The content of magnesium varies greatly between 0.5% and 10.5%. The difference in magnesium content determines the performance differences between different grades of 5 series aluminum plates. TheirWeldability is average and can be usedMF SpotTo overlap, flash butt welding machine to butt.

  The detailed chemical element table is as follows:

Chemical composition table of 5 series aluminum alloy


5 series aluminum plateAdvantages and Disadvantages Analysis

1) Good corrosion resistance.The 5 series aluminum plate is the most resistant to acid and alkali corrosion among the eight aluminum plate series. This allows the 5 series aluminum plate to be suitable for environments that most aluminum plates cannot adapt to, greatly expanding the application range of aluminum.

2) Good processability.The 5 series aluminum plate has high plasticity and good processing performance, and can be adapted to various processing methods such as bending, stamping, and stretching.

3) Good thermal conductivity.5 series aluminum plate has excellent thermal conductivity and is the best material for making equipment casings and radiators.

4)Strong resistance to stress.The hardness of the 5 series aluminum plate is higher among the eight aluminum plate series, and its strength can be improved through further processing. It is the main material for making high-end mobile phone and computer casings.


Disadvantages of 5-series aluminum plates: Although there are many advantages, 5-series aluminum plates also have many shortcomings that have not yet been solved. For example, 5-series aluminum plates have poor wear resistance, higher prices, and poor cutting performance. These shortcomings also increase the use cost of 5-series aluminum plates and limit the development of 5-series aluminum plates.


Based on the above characteristics, the following should be adoptedFlash butt welding machineCome and connect

Hydraulic flash welding machine effect 3

Hydraulic flash butt welding machine diagram


The main brands and application scope of 5 series aluminum plates:

A. 5052 aluminum plates are often used to manufacture aircraft and automobile fuel tanks, oil pipes, as well as sheet metal parts for transportation vehicles and ships, instruments, street lamp brackets and rivets, hardware products, electrical casings, etc.

B. 5005 aluminum plates are commonly used as conductors, cookware, instrument panels, shells and building decorations, building materials, interior and exterior materials, vehicle interior materials, etc.

C. 5754 aluminum plates are widely used in welded structures, storage tanks, pressure vessels, ship structures and offshore facilities, transportation tanks, and in situations requiring excellent processing performance, excellent corrosion resistance, high fatigue strength, high weldability and medium static strength.

D. 5083 aluminum plates are commonly used in ships, ships, vehicle materials, automobile and aircraft plate welding parts, pressure vessels that require strict fire protection, refrigeration devices, television towers, drilling equipment, transportation equipment, missile components, armor, etc.

E. 5154 aluminum plates are used in welded structures, storage tanks, pressure vessels, ship structures and offshore facilities, and transportation tanks.

F. 5182 aluminum plate is used in thin plates for processing can lids, automobile body panels, control panels, reinforcements, brackets and other parts.

G. 5252 aluminum plate is used in the manufacture of decorative parts with higher strength, such as decorative parts for automobiles. After anodizing, it has a bright and transparent oxide film.

H. 5254 aluminum plate is used in hydrogen peroxide and other chemical product containers.

I. 5356 aluminum plate is used for welding aluminum-magnesium alloy electrodes and wires with magnesium content greater than 3%.

J. 5454 aluminum plate is used in welded structures, pressure vessels, and marine facility pipelines.

K. 5456 aluminum plate is used in armor plates, high-strength welded structures, storage tanks, pressure vessels, and ship materials.

L. 5457 aluminum plate is used in polished and anodized decorative parts of automobiles and other equipment.

M. 5652 aluminum plate is used in storage containers for hydrogen peroxide and other chemical products.

N. 5657 aluminum plate is used in polished and anodized decorative parts of automobiles and other equipment, but in any case it must be ensured that the material has a fine grain structure.

O. 5A02 aluminum plate is used in aircraft fuel tanks and conduits, welding wires, rivets, and ship structural parts.

P. 5A03 aluminum plate is used in medium-strength welded structures, cold stamped parts, welding containers, and welding wires, and can be used to replace 5A02 alloy.

Q. 5A05 aluminum plate is used in welded structural parts and aircraft skin frames.

R. 5A06 aluminum plate is used in welded structures, cold die forging parts, stress-bearing parts of welded and drawn containers, and aircraft skin parts.

S. 5A12 aluminum plate is used in welded structural parts and bulletproof decks.

According to the above characteristics and applications, the medium frequency spot welding machine as shown below should be used for welding.Connection (overlay welding). Of course we can also weld other aluminumsAluminum welding machine.


Medium frequency spot welding machine spot picture

Medium frequency spot welding machine diagram

Wuxi Xinxing Welding Equipment Factory was founded in 1993 and has been a manufacturer of resistance welding machines for 28 years. Its products include: spot welding machines, pneumatic spot welding machines, medium frequency spot welding machines, energy storage spot welding machines, automatic spot welding machines, butt welding machines, and semi-automatic butt welding machines. There are more than 300 kinds of welding machines, flash butt welding machines, hydraulic butt welding machines, automatic butt welding machines, row welding machines (multi-head mesh welding machines), multi-strand wire welding machines, cage bone welding machines, special customized welding machines, etc., with excellent quality and favorable prices, welcome to buy!                    



    

   





            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

Telephone consultation

400-001-0502

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Xinxing welding machine-wonderful minutes and seconds come from real time
Features, application range and chemical composition of 5 series weldable aviation aluminum alloys
Release time:2021.10.17
Summary of information:
Most of the 5 series aluminum plates are rust-proof aluminum, and only two types are special aluminum. They are the aluminum plate series with the best comprehensive performance among the aluminum plate series. The main chemical elements are aluminum and magnesium, of which the magnesium content varies greatly between 0.5% and 10.5%. The weldability is average. You can use a medium frequency spot welder for overlap and a flash butt welder for butt joints.

        

   Most of the 5 series aluminum plates are rust-proof aluminum, and only 2 types are special aluminum.YesThe aluminum plate series with the best comprehensive performance among the aluminum plate series,The main chemical elements are aluminum and magnesium. The content of magnesium varies greatly between 0.5% and 10.5%. The difference in magnesium content determines the performance differences between different grades of 5 series aluminum plates. TheirWeldability is average and can be usedMF SpotTo overlap, flash butt welding machine to butt.

  The detailed chemical element table is as follows:

Chemical composition table of 5 series aluminum alloy


5 series aluminum plateAdvantages and Disadvantages Analysis

1) Good corrosion resistance.The 5 series aluminum plate is the most resistant to acid and alkali corrosion among the eight aluminum plate series. This allows the 5 series aluminum plate to be suitable for environments that most aluminum plates cannot adapt to, greatly expanding the application range of aluminum.

2) Good processability.The 5 series aluminum plate has high plasticity and good processing performance, and can be adapted to various processing methods such as bending, stamping, and stretching.

3) Good thermal conductivity.5 series aluminum plate has excellent thermal conductivity and is the best material for making equipment casings and radiators.

4)Strong resistance to stress.The hardness of the 5 series aluminum plate is higher among the eight aluminum plate series, and its strength can be improved through further processing. It is the main material for making high-end mobile phone and computer casings.


Disadvantages of 5-series aluminum plates: Although there are many advantages, 5-series aluminum plates also have many shortcomings that have not yet been solved. For example, 5-series aluminum plates have poor wear resistance, higher prices, and poor cutting performance. These shortcomings also increase the use cost of 5-series aluminum plates and limit the development of 5-series aluminum plates.


Based on the above characteristics, the following should be adoptedFlash butt welding machineCome and connect

Hydraulic flash welding machine effect 3

Hydraulic flash butt welding machine diagram


The main brands and application scope of 5 series aluminum plates:

A. 5052 aluminum plates are often used to manufacture aircraft and automobile fuel tanks, oil pipes, as well as sheet metal parts for transportation vehicles and ships, instruments, street lamp brackets and rivets, hardware products, electrical casings, etc.

B. 5005 aluminum plates are commonly used as conductors, cookware, instrument panels, shells and building decorations, building materials, interior and exterior materials, vehicle interior materials, etc.

C. 5754 aluminum plates are widely used in welded structures, storage tanks, pressure vessels, ship structures and offshore facilities, transportation tanks, and in situations requiring excellent processing performance, excellent corrosion resistance, high fatigue strength, high weldability and medium static strength.

D. 5083 aluminum plates are commonly used in ships, ships, vehicle materials, automobile and aircraft plate welding parts, pressure vessels that require strict fire protection, refrigeration devices, television towers, drilling equipment, transportation equipment, missile components, armor, etc.

E. 5154 aluminum plates are used in welded structures, storage tanks, pressure vessels, ship structures and offshore facilities, and transportation tanks.

F. 5182 aluminum plate is used in thin plates for processing can lids, automobile body panels, control panels, reinforcements, brackets and other parts.

G. 5252 aluminum plate is used in the manufacture of decorative parts with higher strength, such as decorative parts for automobiles. After anodizing, it has a bright and transparent oxide film.

H. 5254 aluminum plate is used in hydrogen peroxide and other chemical product containers.

I. 5356 aluminum plate is used for welding aluminum-magnesium alloy electrodes and wires with magnesium content greater than 3%.

J. 5454 aluminum plate is used in welded structures, pressure vessels, and marine facility pipelines.

K. 5456 aluminum plate is used in armor plates, high-strength welded structures, storage tanks, pressure vessels, and ship materials.

L. 5457 aluminum plate is used in polished and anodized decorative parts of automobiles and other equipment.

M. 5652 aluminum plate is used in storage containers for hydrogen peroxide and other chemical products.

N. 5657 aluminum plate is used in polished and anodized decorative parts of automobiles and other equipment, but in any case it must be ensured that the material has a fine grain structure.

O. 5A02 aluminum plate is used in aircraft fuel tanks and conduits, welding wires, rivets, and ship structural parts.

P. 5A03 aluminum plate is used in medium-strength welded structures, cold stamped parts, welding containers, and welding wires, and can be used to replace 5A02 alloy.

Q. 5A05 aluminum plate is used in welded structural parts and aircraft skin frames.

R. 5A06 aluminum plate is used in welded structures, cold die forging parts, stress-bearing parts of welded and drawn containers, and aircraft skin parts.

S. 5A12 aluminum plate is used in welded structural parts and bulletproof decks.

According to the above characteristics and applications, the medium frequency spot welding machine as shown below should be used for welding.Connection (overlay welding). Of course we can also weld other aluminumsAluminum welding machine.


Medium frequency spot welding machine spot picture

Medium frequency spot welding machine diagram

Wuxi Xinxing Welding Equipment Factory was founded in 1993 and has been a manufacturer of resistance welding machines for 28 years. Its products include: spot welding machines, pneumatic spot welding machines, medium frequency spot welding machines, energy storage spot welding machines, automatic spot welding machines, butt welding machines, and semi-automatic butt welding machines. There are more than 300 kinds of welding machines, flash butt welding machines, hydraulic butt welding machines, automatic butt welding machines, row welding machines (multi-head mesh welding machines), multi-strand wire welding machines, cage bone welding machines, special customized welding machines, etc., with excellent quality and favorable prices, welcome to buy!                    



    

   





            

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The UN6 flash pneumatic resistance butt welding machine is widely used in the butt jointing of various metal round materials, flat materials, and pipes. With different special molds, it can also weld various special-shaped materials and copper and aluminum pipe joints. The UN6 flash pneumatic butt welding machine adopts pneumatic clamping and pneumatic transverse upsetting. It is also equipped with a special butt welding controller, which can accurately adjust the welding current and welding time. The welding output can be configured as required and adopts two control methods, primary voltage feedback and secondary current feedback, to ensure consistent welding current. Just step on the foot switch to complete the entire welding process. The machine has a high degree of automation and stable welding quality. Compared with the previous standard version, the welding stroke limit and upsetting air pressure conversion functions have been updated. The non-standard version is controlled by PLC programmer, and can be equipped with optional tempering device, ejector cylinder, and positioning cylinder auxiliary action. In addition to the above extended functions, the high-end version adopts modular design and linear guide rail guidance for higher precision and easier maintenance. Please read below for advantages and features
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Model: UNG-5 Power: 5Kva Suitable for: rapid welding of multi-stranded conductors, copper strands, tinned copper strands, and aluminum strands in wire and cable factories. The UNG precision multi-stranded wire butt welding machine is a single-phase AC resistance butt welding machine. This welding machine is mainly used for welding multi-strand conductors in the wire and cable industry. It is used with casings and is welded and formed in one go. The joints are strong and beautiful, with no flash or burrs, and the wire diameter does not change. It can be directly threaded through the mold, so that the production can be changed without stopping the machine.
CNC type UNG multi-stranded wire butt welding machine butt welding machine

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Model: UNG-5 Power: 5KVA CNC UNG multi-strand wire butt welding machine belongs to the single-phase AC resistance butt welding machine category. This welding machine can butt weld 0.75-10 square meters of copper multi-stranded wires, 4-16 square meters of aluminum multi-strand wires and various metal wires, such as steel wires, copper wires, aluminum wires, titanium alloy wires, etc. It is suitable for the welding of round rods and small wires in wire drawing, cable and metal wire processing industries. 1. Xinxing’s 30-year history 2. Always adhere to all-copper welding machines 3. 10-year long design life 4. 20+ years of service life 5. Serving 11,000+ customers 6. CE certified products 7. 90% are repeat customers
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Model: UNG-50 Power: 50KVA Butt connection: 16-120 square copper stranded wire, 25-120 square aluminum stranded wire, tinned stranded wire φ4-12 copper rod φ4-16 aluminum rod Pneumatic multi-strand wire butt welding machine is one of the resistance welding machines (butt welding machines). A pneumatic butt welding machine developed by Xinxing Welding Equipment Factory in 2005. It adopts pneumatic clamping and pneumatic transverse upsetting, and is equipped with an internal and external full water cooling system and a special butt welding controller, which can accurately adjust parameters. At the same time, it can be used with casings to weld multi-core wire harnesses and single-core copper wires without burrs.

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