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How to use casters of UN1S iron wire butt welding machine-Xinxing Welding

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
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How to use casters of UN1S iron wire butt welding machine-Xinxing WeldingWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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How to use casters of UN1S iron wire butt welding machine-Xinxing Welding
Release time:2022.02.21
Summary of information:
UN1S iron wire butt welding machine casters are composed of two 4" universal polyurethane wheels with two-way brakes (movable casters) and two 4" directional polyurethane wheels (fixed casters). The characteristics of the wheels are: 1. Made of aluminum. Aluminum is a light metal and its density is only about one-third of iron.

     UN1SIron wire butt welding machineThe casters are composed of two 4" universal polyurethane wheels with two-way brakes (movable casters) and two 4" directional polyurethane wheels (fixed casters).


Xinxing welding butt welding machine diagram

 

The characteristics of the wheels are:



1. Made of aluminum. Aluminum is a light metal with a density only about one-third that of iron. Aluminum is tough, light and ductile.
2. The polyurethane elastomer (PU) body of the wheel surface has good properties such as wear resistance, chemical corrosion resistance, strong tension resistance, high elasticity, high pressure and heavy load resistance, high wear resistance, tear resistance, radiation resistance, and shock absorption and buffering.
3. Fixed casters: The fixed bracket is equipped with single wheels and can only move in a straight line.

4. Movable casters: The 360-degree turning bracket is equipped with a single wheel, so it can travel in any direction at will.


Xinxing welding machine caster diagram



How to operate
1. When fixing the butt welding machine, depress the black brake pad on the movable caster until you see the bulge in the middle.

2. When moving the butt welding machine, lift up the black brake pad on the movable caster until the middle point becomes flat.


Xinxing Welding, a 29-year old brand of resistance welding machines, whether it is steel bar butt welding machine, copper wire butt welding machine, aluminum rod butt welding machine, spot welding machine, copper strip spot welding machine, steel strip spot welding machine, wrapped strip spot welding machine, iron sheet spot welding machine,Steel plate spot welding machine, aluminum plate spot welding machine, multi-head grid spot welding machine, multi-head bag cage spot welding machine, customized spot welding machines for various industries; automatic or semi-automatic, both are popular among new and old customers because of their high quality, suitable for workpieces, and reasonable prices. If you are also interested in our welding equipment, please contact us: 400-001-0502.

            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

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How much power does a CNC wire butt welding machine generally consume?
Summary of information:
CNC metal wire butt welding machines generally connect iron wires with diameters of 1-6, copper wires, aluminum wires, titanium wires, etc., and the power is not high. There are 3KVA, 5KVA, and 10KVA models UN3S, which is a model under the category of Xinxing welding resistance welding machines. It has low power and low power consumption. How to calculate it?
CNC metal wire butt welding machines generally connect iron wires with diameters of 1-6, copper wires, aluminum wires, titanium wires, etc., and the power is not high. There are 3KVA, 5KVA, and 10KVA models UN3S, which is a model under the category of Xinxing welding resistance welding machines. It has low power and low power consumption. How to calculate it?

Butt welding machine diagram


For example, when using 10KVA UN3S to connect a 4mm diameter copper wire, it takes about 10 cycles or 0.2 seconds, and the welding current is 70% of the total power, which is 7000A.Welding voltage is 1.75V

It is calculated according to the following formula: welding current * welding voltage + internal loss of welding machine, = actual power consumption of welding machine
​ ​ Then use 7000*1.75+500=12.75KW, which is 12.75 kilowatt-hours of electricity. One takes 0.2 seconds, which is 300 units, 12.75/300=0.04 yuan/unit

Another example is a 5KVA machine. When using 40% of the power, that is, a welding current of about 2000A, the welding voltage is within 1.5V. The actual power consumption of the welding machine = 2000*1.5+500=3.5KW, which means continuous welding. One hour of welding consumes 3.5 kilowatt-hours of electricity. Under normal circumstances, it is necessary to load and unload materials. It is impossible to weld continuously. Welding is instantaneous, and butt welding is only between 0.1-0.3 seconds. The specific power consumption can only be estimated. If you want accurate measurement, you can only install an electric meter.



Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years, with more than 300 product styles, whether it is automatic butt welding machines or manual butt welding machines used in wire and cable, wire drawing, welding wire, construction, hardware processing, and non-ferrous metal industries, stationary butt welding machines or mobile butt welding machines, low-power butt welding machines or high-power butt welding machines. It has everything covered, whether it is spot welding machines or medium frequency spot welding machines and automated welding production lines used in machinery manufacturing, automobile manufacturing, environmentally friendly bag cages, chemical tonnage barrels, hardware and appliances, filters, instrumentation and other industries. Whether it is small resistance brazing machines or large brazing machines for motors, UHV, they can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
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