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Debugging of semi-automatic copper rod butt welding machine

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

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Debugging of semi-automatic copper rod butt welding machineWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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Debugging of semi-automatic copper rod butt welding machine
Release time:2022.02.28
Summary of information:
Semi-automatic copper rod butt welding machines include low-power and medium-power butt welding machines. There are three types of common butt welding machines: 1. Round rods, such as copper rods, iron rods, steel bars, aluminum rods, and titanium wires; 2. Flat wires such as flat irons and copper bars. 3. Metal pipes such as steel pipes, aluminum pipes, and copper pipes. Its debugging should be considered based on the material and size of the workpiece to be welded.
There are also semi-automatic copper rod butt welding machinesLow power andMedium power butt welding machineThere are three types of common butt joints: 1. Round rods, such as copper rods, iron rods, steel bars, aluminum rods, and titanium wires; 2. Flat wires such as flat irons and copper bars. 3. Metal pipes such as steel pipes, aluminum pipes, and copper pipes. Its debugging should be considered based on the material and size of the workpiece to be welded.
Xinxing welding copper rod butt welding machine diagram

   

1. Inspection before powering on


Follow the instructions to check whether the connection cable is correct. Measure whether the insulation resistance of each live part to the fuselage meets the requirements. Check whether the grounding of the fuselage is reliable. Check whether the grid voltage is 380V.

 2. Power on inspection
After confirming that the welding machine is installed correctly, you can perform power-on inspection. The main purpose is to check whether the buttons and switches of the control equipment operate normally, and then operate the mechanical parts without welding current to disconnect the welding current of the controller. Start the welding machine and check the working procedure and pressurization process.

  3. Selection of welding parameters
Use 2 pieces of workpieces of the same material and thickness for test welding. During the test, the welding parameters (electrode pressure, welding time, welding current, ramp-up time, same extension length of the workpiece, upsetting force, etc.) are adjusted to obtain welding quality that meets the requirements.
For the welding of general workpieces, after a certain number of trial welds, there should be no excessively deep indentations, cracks and over-burning after visual inspection, and then it can be officially put into use after passing the tensile and bending test.

Xinxing Welding Equipment Factory is a 29-year resistance welding machine manufacturer integrating R&D, production and sales. Its products include:
1. Butt welding machines, micro butt welding machines, medium power butt welding machines, high power butt welding machines, ranging from manual to automatic.
2. Spot welding machine, semi-automatic foot-operated spot welding machine, pneumatic spot welding machine, capacitor energy storage spot welding machine, medium frequency inverter spot welding machine, row welding machine,Fully automatic welding production lineThere will always be one that suits you.
3. The projection welding machine can be quickly modified from the spot welding machine according to the workpiece material style.
4. Seam welding machine, power frequency AC seam welding machine, medium frequency DC seam welding machine, customized for you according to the workpiece.
5. Resistance brazing machine, customized according to the size of copper plate and copper bar.

If you are also interested in our welding equipment, please contact us: 400-001-0502.
            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

Telephone consultation

400-001-0502

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Advantages of UN6 water-cooled pneumatic butt welding machine
Summary of information:
UN6 water-cooled pneumatic butt welding machine is a multi-purpose pneumatic butt welding machine independently developed by Xinxing Welding Equipment Factory. It can butt 4-20 copper and aluminum pipes, large flat ring flanges, 10-150 square meters of multi-stranded copper wires and aluminum wires, and 4-25 rods. It has many advantages 1. Positioning, quasi-electrical and thermal conductivity
UN6 water-cooled pneumatic butt welding machine is a multi-purpose pneumatic butt welding machine independently developed by Xinxing Welding Equipment Factory. It can butt 4-20 copper and aluminum pipes, large flat ring flanges, 10-150 square meters of multi-stranded copper wires and aluminum wires, and 4-25 rods. It has many advantages.


Water-cooled butt welding machine diagram


  

1. Positioning, quasi-conductive and fast thermal conductivity:

Using 40KG brass machine head and chromium-zirconium copper electrodes, the entire process is CNC precision processed, with high fit, fast electrical and thermal conductivity, wear resistance, high temperature resistance, and faster and more accurate positioning and welding.

2. Strong clamping force:
Integrated maintenance-free 3-layer cylinder, good sealing, high speed, good stability and no shaking.

3. Strong power and fast pressure change:
The transformer is made of high-quality high-magnetic silicon steel sheets and all-copper finely carved secondary. It has high magnetic coupling, no energy loss, fast voltage transformation, insulation temperature resistance of 130 degrees, large current, small voltage, safe and reliable.

4. Good temperature control:
Water-cooled transformer and electrode holder, good temperature control and low heat generation, the welding machine has a service life of more than 20 years.

5. Accurate docking:
The high-precision guiding mechanism using imported shafts and bearings ensures precise and fast guidance.

6. Intelligent and precise control:
1) The controller has constant voltage/constant current control mode, 3-stage discharge, 9 sets of storage memory functions, single and continuous welding functions, self-diagnosis and self-protection functions, which can accurately control welding time and welding current more conveniently and intuitively.
2) The cylinders are equipped with pressure gauges to accurately adjust the air pressure.

7. One-click operation:
Just step on the pedal and the welding will stop automatically.

8. Safe and reliable:
All exposed conductors, control circuits, and switches use safe low voltage DC12V or below, which is harmless to the human body and is safe and reliable.

9. Save time, labor and electricity:

With second-level speed, one machine is equivalent to 5 workers, and the electricity cost for docking is only 0.08 yuan.



Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years, with more than 300 product styles, whether it is automatic butt welding machines or manual butt welding machines used in wire and cable, wire drawing, welding wire, construction, hardware processing, and non-ferrous metal industries, stationary butt welding machines or mobile butt welding machines, low-power butt welding machines or high-power butt welding machines. It has everything covered, whether it is spot welding machines or medium frequency spot welding machines and automated welding production lines used in machinery manufacturing, automobile manufacturing, environmentally friendly bag cages, chemical tonnage barrels, hardware and appliances, filters, instrumentation and other industries. Whether it is small resistance brazing machines or large brazing machines for motors, UHV, they can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
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