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Maintenance of semi-automatic copper rod butt welding machine
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Maintenance of semi-automatic copper rod butt welding machine
Release time:2022.03.01
Summary of information:
Everyone hopes that their items and equipment will always be used as new and will not malfunction, so we must maintain and maintain them frequently. This semi-automatic copper rod butt welding machine also needs maintenance. So in what aspects should it be done? Let’s take a look with the editor of Xinxing Welding
Everyone hopes that their items and equipment will always be used as new and will not malfunction, so we must maintain and maintain them frequently. This semi-automatic copper rod butt welding machine is a copper wire butt welding machine and an all-copper butt welding machine.Resistance butt welding machineIt also needs maintenance, so where should it be done? Let’s take a look with the editor of Xinxing Welding
1. Daily maintenance:
1. Keep the semi-automatic copper rod butt welding machine clean and remove welding slag oxides on the surface of the copper electrodes
2. Keep the electrical system dry
3. Pay attention to poor contact problems and insulation conditions in the circuit.
2. Regular maintenance
1. Lubricate the nose dovetail seat regularly
2. Check whether the left and right electrodes are on the same plane. If there is an oxide layer on the electrode surface, use sandpaper to polish it.
3. Check the clearance of the movable machine head and the tightening of the connecting screws
4. Are the electrical contacts loose?
5. Are the controller buttons flexible?
6. Is the elasticity of the button switch normal?
3. Performance testing
1. Use a large current measuring instrument to detect the welding current and power-on time to see if they are consistent with the set values.
2. Use a microohmmeter to directly measure the secondary circuit to see if the secondary circuit is enlarged and confirm whether the fastening bolts are loose.
Xinxing Welding Equipment Factory is a resistance welding machine manufacturer with 29 years of experience integrating R&D, production and sales. Its products include:
1. Butt welding machines, micro butt welding machines, medium power butt welding machines, high power butt welding machines, ranging from manual to automatic.
2. Spot welding machine, semi-automatic foot-operated spot welding machine,Pneumatic spot welding machine, capacitor energy storage spot welding machine, medium frequency inverter spot welding machine, row welding machine, fully automatic welding production line, etc. There is always one suitable for you.
3. The projection welding machine can be quickly modified from the spot welding machine according to the workpiece material style.
4. Seam welding machine, power frequency AC seam welding machine, medium frequency DC seam welding machine, customized for you according to the workpiece.
5. Resistance brazing machine, customized according to the size of copper plate and copper bar.
If you are also interested in our welding equipment, please contact us: 400-001-0502.
1. Keep the semi-automatic copper rod butt welding machine clean and remove welding slag oxides on the surface of the copper electrodes
2. Keep the electrical system dry
3. Pay attention to poor contact problems and insulation conditions in the circuit.
2. Regular maintenance
1. Lubricate the nose dovetail seat regularly
2. Check whether the left and right electrodes are on the same plane. If there is an oxide layer on the electrode surface, use sandpaper to polish it.
3. Check the clearance of the movable machine head and the tightening of the connecting screws
4. Are the electrical contacts loose?
5. Are the controller buttons flexible?
6. Is the elasticity of the button switch normal?
3. Performance testing
1. Use a large current measuring instrument to detect the welding current and power-on time to see if they are consistent with the set values.
2. Use a microohmmeter to directly measure the secondary circuit to see if the secondary circuit is enlarged and confirm whether the fastening bolts are loose.
Xinxing Welding Equipment Factory is a resistance welding machine manufacturer with 29 years of experience integrating R&D, production and sales. Its products include:
1. Butt welding machines, micro butt welding machines, medium power butt welding machines, high power butt welding machines, ranging from manual to automatic.
2. Spot welding machine, semi-automatic foot-operated spot welding machine,Pneumatic spot welding machine, capacitor energy storage spot welding machine, medium frequency inverter spot welding machine, row welding machine, fully automatic welding production line, etc. There is always one suitable for you.
3. The projection welding machine can be quickly modified from the spot welding machine according to the workpiece material style.
4. Seam welding machine, power frequency AC seam welding machine, medium frequency DC seam welding machine, customized for you according to the workpiece.
5. Resistance brazing machine, customized according to the size of copper plate and copper bar.
If you are also interested in our welding equipment, please contact us: 400-001-0502.
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- After-sales phone number:400-001-0502
- Pre-sales phone number:199-5222-1801
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- Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province
Wuxi Xinxing Welding Equipment FactoryAll rights reserved
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Service hotline 400-001-050213395100070 new manager
Email:cnhjsb@163.com
Factory address: Huishan District, Wuxi City, Jiangsu ProvinceHuamingqiao Industrial Zone, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province
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Advantages of water-cooled transformer for UN6 water-cooled pneumatic butt welding machine
Summary of information:
Whether it is a dry-type transformer for a manual butt welder, a water-cooled transformer for a pneumatic butt welder, or an epoxy cast transformer for a high-power welder, Xinxing Welding insists on using all copper to make it, unlike some units that use aluminum instead of copper.
Whether it is a dry-type transformer for a manual butt welder, a water-cooled transformer for a pneumatic butt welder, or an epoxy cast transformer for a high-power welder, Xinxing Welding insists on using all copper to make it. Unlike some companies that use aluminum instead of copper, they also remove 1/3 of the material. They also claim that it is light in weight, small in size, and high in power. In fact, its output is only 50% of our transformer.
1. Brief description of transformer
1. The inside of the transformer is made of CNC carved 8-12mm thick copper plates and welded with copper pipes for water connection;
2. All are insulated and baked to form a high-strength steel structure;
3. The high and low voltage windings are equipped with longitudinal ventilation air ducts according to heat dissipation requirements;
4. The insulation grades are B, F and H;
5. Medium size and heavy weight.
Made of all copper plates and copper tubes and advanced manufacturing technology, it has a very high degree of magnetic coupling and no energy loss.
(2) Strong lightning impact resistance:
Since the high and low voltage windings are all made of all-copper plates and copper tubes, the interlayer voltage is low and the capacitance is large. The initial voltage distribution of the shell winding is close to linear, so it has strong lightning impact resistance.
(3) Strong short circuit resistance:
Since the reactance height of the high and low voltage windings is the same, there is no helix angle phenomenon, the ampere-turns between the coils are balanced, and the axial force caused by short circuit in the high and low voltage windings is almost zero, so it has strong short circuit resistance.
(4) Good anti-cracking performance:
The UN6 water-cooled pneumatic butt welding machine transformer adopts high-quality resin insulating paint "thin insulation (1-3mm) technology", which meets the requirements of low temperature, high temperature and large temperature change range, and meets the anti-cracking requirements after long-term operation.
(5) Strong overload capability:
If the load loss of transformers with the same capacity is equal, the volume of the copper foil will be larger than that of the copper conductor. After the volume increases, the filler will
The amount of resin increases accordingly, so the winding heat capacity is poor and the transformer has strong short-term overload capability.
(6) Good flame retardant performance:
The brush-before-bake insulation is used, which is beneficial to environmental protection. The transformer is maintenance-free, moisture-proof, heat-humidity resistant, flame-retardant and self-extinguishing, and is suitable for various environments and harsh conditions.
(7) Low loss and low noise:
The iron core usually uses high-quality cold-rolled silicon steel sheets insulated by mineral oxides. Through advanced processing technology, the loss level is reduced.
and no-load current are minimized and very low noise levels are achieved.
(8) High temperature resistance level:
It belongs to Class B insulation and can operate safely at high temperatures for a long time. Under the same capacity, it is small in size and light in weight, which can save installation costs.
(9) Easy maintenance and high safety:
Integrated, long life, generally no maintenance required. Better operating capability and short-circuit resistance, safer and more reliable
Wuxi Xinxing Welding Equipment Factory was established in 1993 and has focused on resistance welding machines for nearly 30 years. Its products include: butt welding machines, pneumatic butt welding machines, flash butt welding machines, hydraulic butt welding machines, copper and aluminum pipe butt welding machines, automatic butt welding machines, spot welding machines, pneumatic spot welding machines, medium frequency spot welding machines, energy storage spot welding machines, precision spot welding machines, automatic spot welding machines, There are more than 300 types of projection welding machines, variable frequency projection welding machines, medium frequency projection welding machines, row welding machines, fully automatic welding production lines, seam welding machines, medium frequency seam welding machines, resistance brazing machines and supporting printing machines, spark testing machines, high voltage testing machines, wire payoff machines, etc., with more than 5,000 long-term cooperative customers, and the quality is comparable to major imported brands. Welcome to learn more and buy!
I have seen many customers using other companies' 50KVA welding machines, but only 25KVA can be used to weld them firmly in our factory, and 150KVA only needs 75KVA. So what are the advantages of our factory's transformers? Let’s take a look with the editor
1. Brief description of transformer
1. The inside of the transformer is made of CNC carved 8-12mm thick copper plates and welded with copper pipes for water connection;
2. All are insulated and baked to form a high-strength steel structure;
3. The high and low voltage windings are equipped with longitudinal ventilation air ducts according to heat dissipation requirements;
4. The insulation grades are B, F and H;
5. Medium size and heavy weight.
2. Technical advantages of transformers
(1) Good electrical performance and low partial discharge valueMade of all copper plates and copper tubes and advanced manufacturing technology, it has a very high degree of magnetic coupling and no energy loss.
(2) Strong lightning impact resistance:
Since the high and low voltage windings are all made of all-copper plates and copper tubes, the interlayer voltage is low and the capacitance is large. The initial voltage distribution of the shell winding is close to linear, so it has strong lightning impact resistance.
(3) Strong short circuit resistance:
Since the reactance height of the high and low voltage windings is the same, there is no helix angle phenomenon, the ampere-turns between the coils are balanced, and the axial force caused by short circuit in the high and low voltage windings is almost zero, so it has strong short circuit resistance.
(4) Good anti-cracking performance:
The UN6 water-cooled pneumatic butt welding machine transformer adopts high-quality resin insulating paint "thin insulation (1-3mm) technology", which meets the requirements of low temperature, high temperature and large temperature change range, and meets the anti-cracking requirements after long-term operation.
(5) Strong overload capability:
If the load loss of transformers with the same capacity is equal, the volume of the copper foil will be larger than that of the copper conductor. After the volume increases, the filler will
The amount of resin increases accordingly, so the winding heat capacity is poor and the transformer has strong short-term overload capability.
(6) Good flame retardant performance:
The brush-before-bake insulation is used, which is beneficial to environmental protection. The transformer is maintenance-free, moisture-proof, heat-humidity resistant, flame-retardant and self-extinguishing, and is suitable for various environments and harsh conditions.
(7) Low loss and low noise:
The iron core usually uses high-quality cold-rolled silicon steel sheets insulated by mineral oxides. Through advanced processing technology, the loss level is reduced.
and no-load current are minimized and very low noise levels are achieved.
(8) High temperature resistance level:
It belongs to Class B insulation and can operate safely at high temperatures for a long time. Under the same capacity, it is small in size and light in weight, which can save installation costs.
(9) Easy maintenance and high safety:
Integrated, long life, generally no maintenance required. Better operating capability and short-circuit resistance, safer and more reliable
Wuxi Xinxing Welding Equipment Factory was established in 1993 and has focused on resistance welding machines for nearly 30 years. Its products include: butt welding machines, pneumatic butt welding machines, flash butt welding machines, hydraulic butt welding machines, copper and aluminum pipe butt welding machines, automatic butt welding machines, spot welding machines, pneumatic spot welding machines, medium frequency spot welding machines, energy storage spot welding machines, precision spot welding machines, automatic spot welding machines, There are more than 300 types of projection welding machines, variable frequency projection welding machines, medium frequency projection welding machines, row welding machines, fully automatic welding production lines, seam welding machines, medium frequency seam welding machines, resistance brazing machines and supporting printing machines, spark testing machines, high voltage testing machines, wire payoff machines, etc., with more than 5,000 long-term cooperative customers, and the quality is comparable to major imported brands. Welcome to learn more and buy!
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