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Advantages of water-cooled transformer for UN6 water-cooled pneumatic butt welding machine

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

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Advantages of water-cooled transformer for UN6 water-cooled pneumatic butt welding machineWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
Xinxing welding machine-wonderful minutes and seconds come from real time
Advantages of water-cooled transformer for UN6 water-cooled pneumatic butt welding machine
Release time:2022.03.15
Summary of information:
Whether it is a dry-type transformer for a manual butt welder, a water-cooled transformer for a pneumatic butt welder, or an epoxy cast transformer for a high-power welder, Xinxing Welding insists on using all copper to make it, unlike some units that use aluminum instead of copper.
     Whether it is a dry-type transformer for a manual butt welder or aPneumatic butt welding machineFor water-cooled transformers or epoxy cast-type transformers for high-power welding machines, Xinxing Welding insists on using all copper to make them. Unlike some companies that use aluminum instead of copper, they also remove 1/3 of the material. They claim that they are light in weight, small in size, and high in power. In fact, its output is only 50% of our transformers.


    Xinxing butt welding machine diagram


I have seen many customers using other companies' 50KVA welding machines, but only 25KVA can be used to weld them firmly in our factory, and 150KVA only needs 75KVA. So what are the advantages of our factory's transformers? Let’s take a look with the editor


1. Brief description of transformer
1. The inside of the transformer is made of CNC carved 8-12mm thick copper plates and welded with copper pipes for water connection;
2. All are insulated and baked to form a high-strength steel structure;
3. The high and low voltage windings are equipped with longitudinal ventilation air ducts according to heat dissipation requirements;
4. The insulation grades are B, F and H;
5. Medium size and heavy weight.


Xinxing water-cooled transformer diagram


2. Technical advantages of transformers

(1) Good electrical performance and low partial discharge value
Made of all copper plates and copper tubes and advanced manufacturing technology, it has a very high degree of magnetic coupling and no energy loss.
(2) Strong lightning impact resistance:
Since the high and low voltage windings are all made of all-copper plates and copper tubes, the interlayer voltage is low and the capacitance is large. The initial voltage distribution of the shell winding is close to linear, so it has strong lightning impact resistance.
(3) Strong short circuit resistance:
Since the reactance height of the high and low voltage windings is the same, there is no helix angle phenomenon, the ampere-turns between the coils are balanced, and the axial force caused by short circuit in the high and low voltage windings is almost zero, so it has strong short circuit resistance.
(4) Good anti-cracking performance:
The UN6 water-cooled pneumatic butt welding machine transformer adopts high-quality resin insulating paint "thin insulation (1-3mm) technology", which meets the requirements of low temperature, high temperature and large temperature change range, and meets the anti-cracking requirements after long-term operation.
(5) Strong overload capability:
If the load loss of transformers with the same capacity is equal, the volume of the copper foil will be larger than that of the copper conductor. After the volume increases, the filler will
The amount of resin increases accordingly, so the winding heat capacity is poor and the transformer has strong short-term overload capability.
(6) Good flame retardant performance:
The brush-before-bake insulation is used, which is beneficial to environmental protection. The transformer is maintenance-free, moisture-proof, heat-humidity resistant, flame-retardant and self-extinguishing, and is suitable for various environments and harsh conditions.
(7) Low loss and low noise:
The iron core usually uses high-quality cold-rolled silicon steel sheets insulated by mineral oxides. Through advanced processing technology, the loss level is reduced.
and no-load current are minimized and very low noise levels are achieved.
(8) High temperature resistance level:
It belongs to Class B insulation and can operate safely at high temperatures for a long time. Under the same capacity, it is small in size and light in weight, which can save installation costs.
(9) Easy maintenance and high safety:
Integrated, long life, generally no maintenance required. Better operating capability and short-circuit resistance, safer and more reliable

Wuxi Xinxing Welding Equipment Factory was established in 1993 and has focused on resistance welding machines for nearly 30 years. Its products include: butt welding machines, pneumatic butt welding machines, flash butt welding machines, hydraulic butt welding machines, copper and aluminum pipe butt welding machines, automatic butt welding machines, spot welding machines, pneumatic spot welding machines, medium frequency spot welding machines,Energy storage spot welding machine, precision spot welding machine, automatic spot welding machine, projection welding machine, variable frequency projection welding machine, medium frequency projection welding machine, row welding machine, fully automatic welding production line, seam welding machine, medium frequency seam welding machine, resistance brazing machine and supporting printers, spark testing machines, high voltage testing machines, wire pay-off machines, etc., more than 300 types, with more than 5,000 long-term cooperative customers, and the quality is comparable to major imported brands. Welcome to learn and buy!
            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

Telephone consultation

400-001-0502

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Xinxing small medium frequency spot welding machine internal exposure
Summary of information:
This small medium frequency spot welder seems to be very small, but why can it weld various small instruments and meters, switches and sockets, small terminal plug-in connectors, heated conductive spring metal sheets, silver contacts, silver-plated nickel-plated small parts, metal filaments, dissimilar metals, etc. quickly, well and with low energy consumption? , let’s take a look today


Xinxing programmable small and medium frequency spot welding machine


This small medium frequency spot welder seems to be very small, but why can it weld various small instruments and meters, switches and sockets, small terminal plug-in connectors, heated conductive spring metal sheets, silver contacts, silver-plated nickel-plated small parts, metal filaments, dissimilar metals, etc. quickly, well and with low energy consumption? , today we will take a look at its configuration.



Main configuration: intermediate frequency controller + intermediate frequency transformer + pneumatic components + electrical components + mechanical parts

1. IF controller



Small medium frequency spot welding machine controller diagram


2021 new model, top quality in China


Advantages:
1. Medium frequency AC controller output power frequency: 15.0Hz ~ 2500.0Hz programmable;
2. Up to 15/31 sets of welding specifications can be programmed, 15 sets of fixed point mode, and 31 sets of robot mode;
3. Three-stage heating process: preheating, welding, and tempering; in the welding section, you can define increasing and decreasing sections by yourself;
4. Programmable output I/O port: Programmable 3-segment output, better adapted to PLC, robots, etc.;
5. Solder spot counting function.
6. Can be welded while tempering
7. There is constant current/constant voltage control mode
8. Automatic alarm
9. Single-point spot welding/continuous spot welding two welding methods can be switched

2. Medium frequency transformer:



Small medium frequency spot welding machine controller



Quality brand: Top one or two in China

Power: 75KVA, 3-4 times larger than ordinary manufacturers. The ingredients are cheap and the size is small.
Parameters:
1)500V  1000HZ
2)8V secondary voltage
3) Thermostat protection
4) Epoxy pouring



3. Pneumatic components:

Quality brand: Taiwan brand


Small medium frequency spot welding machine pneumatic parts diagram



4. Electrical components


Quality brand: Domestic listed company electrical components.


5. Mechanical parts

CNC precision machining, using enough materials for fine processing


Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, and more Copper wire and aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head point Welding machine, bag cage spot welding machine, mesh welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, medium frequency welding machine, automatic mesh welding machine, AC seam welding machine, medium frequency seam There are more than 300 types of welding machines, brazing machines, diffusion welding machines, spark testing machines, ribbon meter printing machines, high-speed ribbon meter printing machines, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us
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