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Maintenance of UN6 water-cooled pneumatic butt welding machine

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

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Maintenance of UN6 water-cooled pneumatic butt welding machineWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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Maintenance of UN6 water-cooled pneumatic butt welding machine
Release time:2022.03.16
Summary of information:
The UN6 water-cooled pneumatic butt welding machine is also called a copper-aluminum pipe butt welding machine, a pneumatic metal bar butt welding machine, and a flange butt welding machine. Compared with a semi-automatic butt welding machine, it has an additional pneumatic system and a water system. There are also more things that need to be paid attention to. Xinxing Welding reminds you to read this chapter carefully before operation.

UN6 water-cooled pneumatic butt welding machine is also called copper and aluminum pipe butt welding machine, pneumatic metal bar butt welding machine,Flange butt welding machine, compared with the semi-automatic butt welding machine, a pneumatic system and a water system are added, and there are more things to pay attention to. Xinxing Welding reminds you to read this chapter carefully before operation.


Water-cooled butt welding machine diagram


  

1. Daily maintenance:

1. Always remove debris and metal residue after docking. In particular, the contact surface of the jaws should be carefully cleaned of dirt to ensure good and reliable contact between copper conductors and sufficient contact surface. If there is oxide layer or carbon deposit, please clean it immediately and use sandpaper to polish it.
2. Do not leave electrical components in a humid environment.
3. Frequently check for poor contact problems and insulation conditions in the circuit.
4. Check whether it is overloaded. Severe overloading will burn the machine. If it is not burned, the service life will be shortened.
5. Check whether the power supply voltage is stable. Unstable voltage will also shorten the life of the welding machine.

2. Regular maintenance
1. Add lubricating oil regularly
2. Check the clamp of the four electrodes to see if the clamping force is normal and whether the left and right upper and lower electrodes are on the same line. If there is any deviation, correct it.
3. Check whether the guide operation of the shaft runs smoothly.
4. Check the clearance of the machine head and the tightening of the connecting screws.
5. Are the controller buttons flexible?
6. Is the button switch normal?
7. Carry out maintenance every 6 months.


3. Performance test

1. Use a large current measuring instrument to detect the welding current and power-on time to see if they are consistent with the set values.
2. Use a microohmmeter to directly measure the secondary circuit to see if the secondary circuit increases to confirm whether the fastening bolts are loose.

Wuxi Xinxing Welding Equipment Factory was established in 1993 and has focused on resistance welding machines for nearly 30 years. Its products include: butt welding machines, pneumatic butt welding machines, flash butt welding machines, hydraulic butt welding machines, copper and aluminum pipe butt welding machines, and automatic butt welding machines. Spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, energy storage spot welding machine, precision spot welding machine, automatic spot welding machine, projection welding machine, variable frequency projection welding machine, medium frequency projection welding machine, row welding machine, fully automatic welding production line, seam welding machine, medium frequency seam welding machine,Resistance soldering machineThere are more than 300 types of supporting printing machines, spark testing machines, high-voltage testing machines, wire pay-off machines, etc., and we have more than 5,000 long-term cooperative customers. The quality is comparable to that of major imported brands. Welcome to learn more and buy!
            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

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How does the Xinxing small medium frequency spot welder weld nickel-plated iron + copper nails?
Summary of information:
Although this small medium frequency spot welder is small, it has a wide range of welding. It is suitable for small hardware parts. Commonly used are various small instrument parts, small switch and socket parts, small terminal plug-in connectors, heated conductive spring metal sheets, silver contacts, silver-plated nickel-plated small parts, metal filaments and dissimilar metals, etc. Today I


Small medium frequency spot welding machine for silver plated parts


Although this small medium frequency spot welder is small, it has a wide range of welding. It is suitable for small hardware parts. Commonly used are various small instrument parts, small switch and socket parts, small terminal plug connectors, heated conductive spring metal sheets, silver contacts, small silver-plated nickel-plated parts, metal filaments and dissimilar metals, etc. Today we will talk about how to weld nickel-plated iron + copper nails.



Nickel-plated iron + copper nails. The bottom width of the nickel-plated iron nails is 4.2mm and the thickness is 1.7mm. They are inserted into the L-shaped 0.85mm nickel-plated copper sheet and then welded together. The welding strength is required to reach 12KG. After welding, it is firm and reaches the peeling standard without discoloration or deformation. Take a look at the picture:

Requirements diagram for welding hardware nails by small medium frequency welding machine

The process is as follows:




The result after welding is great, as shown in the picture below:

Small medium frequency welding machine welding small nails renderings


The advantages of this small medium frequency spot welding machine are:
1. The workpiece will not deform or discolor after welding
2. Energy saving, 30% energy saving than ordinary welding machine
3. Fast speed, millisecond speed.
4. High precision: 20-80 times that of ordinary spot welding machines
5. Suppress splash, precise current rising slope and time control, suppress spark splash by 90%
6. It has a wide welding range and can be tempered and welded on the basis of other welding machines.
7. Small impact on the power grid, three-phase power supply, power factor as high as 95-98%, no power compensation equipment required
8. The degree of automation is high. PLC and robots are connected to the production line, which is convenient and easy.
9. Precision and intelligence, the whole machine is small and exquisite, specially designed and manufactured for welding 3-layer boards, small thin parts and precision parts




Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, and more Copper wire and aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head point Welding machine, bag cage spot welding machine, mesh welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, medium frequency welding machine, automatic mesh welding machine, AC seam welding machine, medium frequency seam There are more than 300 types of welding machines, brazing machines, diffusion welding machines, spark testing machines, ribbon meter printing machines, high-speed ribbon meter printing machines, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us
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