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Common faults and solutions of UN6 water-cooled pneumatic butt welding machine

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
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Common faults and solutions of UN6 water-cooled pneumatic butt welding machineWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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Common faults and solutions of UN6 water-cooled pneumatic butt welding machine
Release time:2022.03.17
Summary of information:
The UN6 water-cooled pneumatic butt welding machine is a multi-purpose resistance butt welding machine. Xinxing Welding is independently developed on the basis of the fifth generation semi-automatic butt welding machine. It adds a pneumatic system, a water system and a more intelligent control system. It is also known as a copper and aluminum pipe butt welding machine, a pneumatic metal bar butt welding machine, and a flange butt welding machine.

Copper and aluminum pipe butt welding machine diagram


       UN6The water-cooled pneumatic butt welding machine is a multi-purpose resistance butt welding machine.5It is independently developed based on the modern semi-automatic butt welding machine, adding pneumatic system, water system and more intelligent control system. It is also called copper and aluminum pipe butt welding machine.Pneumatic metal bar butt welding machine, Flange butt welding machine looks more complicated, but there are not many common faults.

  

They are divided into1-8The serial number represents:


 

serial number

ContainsRighteousness

Fault display reason

solutionSolution

1

Thyristor pass-through

When the controller has no output, it detects that the thyristor single or double tube is conductive.

1、 Check whether the thyristor is damaged

2、 Is the wiring correct?

2

The thyristor does not conduct

When the controller outputs pulses, it detects that the thyristor single or double tube is cut off.

1、 Check whether the thyristor is damaged andAre the wiring of terminals 3, 4, 5 and 6 correct?

2、 Please power on the controller7.8 wiring swap

3

passedhot

When an external thermal protection switch is connected, the switch operates or is abnormal.

1. Whether the thermal protection device operates (whether it is really overheated)

2. Is the AA setting correct?

4

Overcurrent

Welding current is too large

1、 Is the AH setting correct (for example, the parameter setting is too small)

5

Undercurrent

Welding current is too small

1、 Is the AL setting correct (for example, the parameter setting is too small)

2、 The workpiece is not placed properly or the contact is not good

3、 The current setting value exceeds the maximum current of the transformer

6

Transformer range is too large

Sampling current is small

Replace the transformer with a smaller range

7

Memory data error

Controller parameter settings are incorrect

Check parameter settings

8

no sync signal

Sync signal lost

1. Check whether the wiring matches the wiring diagram

2、Please also add7 and 8 are swapped, 3 and 4 are swapped with 5 and 6 (i.e. 3 and 5 are swapped, 4 and 6 are swapped)

 

 

Wuxi Xinxing Welding Equipment Factory,Focus on resistance welding machines29years, possessing core technology,Products include: semi-automatic butt welding machine, pneumatic butt welding machine, flash butt welding machine, medium frequency butt welding machine, hydraulic butt welding machine, large copper rod butt welding machine, automatic butt welding machine, special butt welding machine, pedal spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, automatic spot welding machine, multi-head spot welding machine, customized spot welding machine, projection welding machine, medium frequency projection welding machine, AC row welding machine, medium frequency row welding machine, automatic row welding mesh welding machine, AC seam welding machine, medium frequency seam welding machine,

Brazing machine diffusion welding machine, spark testing machine, ribbon meter printing machine, high-speed ribbon meter printing machine, unwinding machine, high-voltage test complete set of equipment, etc.300Many kinds, if you are interested in our welding equipment, please contact us:400-001-0502

 

            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

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3 recommended small precision medium frequency spot welding machines
Summary of information:
If your products are various types of small instrument parts, small switch and socket parts, small terminal plug-in connectors, heated conductive spring metal sheets, silver contacts, silver-plated nickel-plated small parts, small steel parts, metal filaments and dissimilar metals, etc., the following 3 small precision medium frequency spot welders are the best choice. They are better than energy storage
If your products are various types of small instrument parts, small switch and socket parts, small terminal plug-in connectors, heated conductive spring metal sheets, silver contacts, silver-plated nickel-plated small parts, small steel parts, metal filaments and dissimilar metals, etc., the following three small precision medium frequency spot welding machines are the best choice. They are much better than energy storage spot welding machines and are plug-and-play.

It is not an exaggeration to say that they are universal small spot welding machines. The power reaches 50KVA, stepless adjustment, and can accurately adjust the welding current from 1-50KVA. Some people may say that the price is high. I only need 3-5KVA. Okay, small ones can be customized separately. Here we only introduce 50KVA precision commonly used machines.

Model pictures are as follows:

Small precision medium frequency spot welding machine style 1Small precision medium frequency spot welding machine style 2

Small precision medium frequency spot welding machine style 3


Their same advantages are as follows:


1. The large current passes through the small electrode tip and instantly penetrates the workpiece for welding. The thermal impact is small and the workpiece does not deform or discolor after welding.

2. Energy saving, 30% energy saving than ordinary welding machine
3. Fast speed, millisecond speed. Compared with other spot welding machines, the welding time is shortened by 10 times when welding the same workpiece, and it is non-inductive welding.
4. High precision: 20-80 times that of ordinary spot welding machines
5. Suppress splash, precise current rising slope and time control, suppress spark splash by 90%
6. It has a wide welding range and can be tempered and welded on the basis of other welding machines.
7. Small impact on the power grid, three-phase power supply, power factor as high as 95-98%, no power compensation equipment required
8. The degree of automation is high. PLC and robots are connected to the production line, which is convenient and easy.
9. Precision and intelligence, the whole machine is small and exquisite, specially designed and manufactured for welding 3-layer boards, small thin parts and precision parts
10. DC output: Reduces welding induction energy loss. The continuous heat supply generated by the flat output current causes the nugget temperature to continuously rise. The same effect requires only lower welding current and pressure.

Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, and more Copper wire and aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head spot welding machine machine, bag cage spot welding machine, mesh welding machine, ton barrel frame welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, intermediate frequency welding machine, automatic mesh welding machine, AC seam welding machine, medium frequency seam welding There are more than 300 types of machines, brazing machines, diffusion welding machines, spark testing machines, ribbon meter printing machines, high-speed ribbon meter printing machines, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us.
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