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How to weld low carbon steel more firmly with DN1S CNC stainless steel spot welding machine

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
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How to weld low carbon steel more firmly with DN1S CNC stainless steel spot welding machineWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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How to weld low carbon steel more firmly with DN1S CNC stainless steel spot welding machine
Release time:2022.03.24
Summary of information:
Xinxing DN1S CNC stainless steel spot welding machine can weld many workpieces with different materials, different performances, and different parameter settings. Here we talk about how to weld low carbon steel more firmly: The carbon content of low carbon steel is less than 0.25%, the resistivity is moderate, the welding power required is not high, the plastic temperature zone is wide, and it is easy to get the required

Steel plate spot welding machine diagram


Xinxing DN1S CNC stainless steel spot welding machine can weld many workpieces with different materials, different performances, and different parameter settings. Some people call it a foot-step spot welding machine based on some characteristics.PedalButt welding machine, now we comeLet’s talk about how to weld low carbon steel to make it stronger:



The carbon content of low carbon steel is less than 0.25%, the resistivity is moderate, the welding power required is small, the plastic temperature zone is wide, the required plastic deformation is easy to obtain, and a large electrode pressure is not required. Therefore, the electrode pressure of DN1S CNC stainless steel spot welding machine is generally fixed by a spring, has low trace element content, no high melting point oxides, and generally does not produce quenching structures or inclusions; the crystallization temperature range is small, the high temperature expansion coefficient is small, there are few cracks, and it has good weldability.

Therefore, we only need to do the following to weld low carbon steel firmly:

1. Set welding parameters

1) Set the welding current: It is presented as a percentage of the total power of the welding machine. The setting range is: 0-99%. When set to 0, the minimum output is about 30% of the total power; when set to 99, the maximum power output.
2) Set welding time: Set the duration of the welding current on the workpiece, ranging from 0 to 99 cycles (1 cycle = 0.02 seconds); when set to 0, there is no welding current; when set to 99, continuous welding.
3) Set the ramp-up time to suppress Mars splashing: Setting range: 0-99 cycles (1 cycle = 0.02 seconds), the empirical value of low carbon steel is about 15 cycles
4) Generally, high current is used to weld low carbon steel in a short time.

2. Place the welding workpiece between the two electrodes, step on the pedal, and the two electrodes press the workpiece tightly. When you continue to step down on the pedal, the pressure support spring will be compressed, and the pin rod under the support spring will resist the travel switch and close the contacts. The controller triggers the semiconductor thyristor and drives the transformer to work, generating welding current to complete the welding.

3. Continuously adjust the three parameters of the controller and test weld, find the customized parameters, and then repeat the welding according to these parameters.

4. During continuous spot welding, the smaller the spot distance, the thicker the plate, and the larger the shunt is; therefore, pay attention to the appropriate spacing.



Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, multi-strand copper wire and aluminum wire butt welding machines,Wheel shell flash butt welding machine, Auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil belt spot welding machine, aluminum spot welding machine, multi-head spot welding machine, bag cage spot welding machine, mesh welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, medium frequency There are more than 300 types of welding machines, automatic mesh welding machines, AC seam welding machines, medium frequency seam welding machines, diffusion welding machines for brazing machines, spark testing machines, ribbon meter printing machines, high-speed ribbon meter printing machines, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us: 400-001-0502.
            

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How to solve the problem of sparks flying during foot-operated welding of stainless steel spot welding machine?
Summary of information:
Sparks splashing when welding a stainless steel spot welder indicates that the welder is an old-fashioned spot welding butt welding machine. Its current is straight up and down, just like a faucet. You can turn it on as much as you want, and there is no fine control. In addition, resistance spot welding machines are characterized by high current and low voltage, so sparks are prone to occur. can be adjusted to
Sparks splashing when welding a stainless steel spot welder indicates that the welder is an old-fashioned spot welding butt welding machine. Its current is straight up and down, just like a faucet. You can turn it on as much as you want, and there is no fine control. In addition, resistance spot welding machines are characterized by high current and low voltage, so sparks are prone to occur. Can be adjusted to soft gauge to slightly reduce splashing.

The soft standard is to use a small current for a long time to weld, but after all, this time will affect the production efficiency, and the effect is not very ideal. It is recommended to use another method, which is to replace it with a microcomputer CNC version of the spot welding machine. The price is only a little higher than the gear type, but it can suppress 90% of Mars. It uses thyristors (silicon controlled) instead of contactors, which is noise-free, increases the service life by 2-3 times, and requires less maintenance.

Its style is as follows:
Stainless steel spot welding machine diagram
You can see there is a small controller on the front and the thyristor is on the internal circuit board.The model is DN1s-16KVA
​ ​ Factory bare metal price: 4200 yuan ​ Can overlap welding minimum 0.1+0.1~1.5+1.5mm thick stainless steel plate
Features: Lever foot pedal, labor-saving, 90% spatter suppression, no contactor, service life of more than 20 years, precise control of welding time and welding current controller, firm welding, no missing welds, and excellent quality.

Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: manual butt welding machine, pneumatic-flash butt welding machine, multi-strand wire welding machine, foot spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, row welding machine-welding production line, resistance automatic welding machine, energy storage welding machine, copper rod aluminum rod steel rod welding machine, auto parts spot welding machine, sheet metal case spot welding machine, home appliance hardware spot welding machine, There are more than 300 types of electronic and electrical spot welding machines, copper row and copper pipe welding machines, nut spot welding machines, stainless steel welding machines, foil strip spot welding machines, aluminum spot welding machines, multi-head spot welding machines, bag cage spot welding machines, mesh row welding machines, ton rack welding production lines, automatic resistance welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.
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