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Industrial frequency energy storage medium frequency spot welding machines gather together, each generation is getting better and better

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

Xinxing. Intelligent resistance welding equipment and solution service provider33 years of deep experience in the industry help companies solve difficult welding problems and improve welding efficiency!

Industrial frequency energy storage medium frequency spot welding machines gather together, each generation is getting better and betterWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
Xinxing welding machine-wonderful minutes and seconds come from real time
Industrial frequency energy storage medium frequency spot welding machines gather together, each generation is getting better and better
Release time:2022.04.13
Summary of information:
With the development of the domestic economy, social progress, and the upgrading of enterprise production, Xinxing resistance spot welding machines have also changed from manual arc type to semi-automatic vertical type to pneumatic type to automatic type, from AC to DC, from power frequency to energy storage to medium frequency. From basic to high-level applications, each generation is getting better and better.
With the development of the domestic economy, social progress, and the upgrading of enterprise production,Resistance spot welding machineIt also changes from manual arc form to semi-automatic vertical form to pneumatic form to automatic form, from AC to DC, from power frequency to energy storage to medium frequency ecology, from basic to high-level applications, each generation is getting better and better.

1. Power frequency spot welding machine

Power frequency spot welding machine Figure 1Power frequency spot welding machine Figure 2


1) Large quantities and multiple uses, the welding machine power ranges from 1KVA-500KVA or even greater.
2) Strong versatility, low equipment investment and maintenance costs
3) There are gear type and microcomputer control type, which are simple to control and easy to adjust.
4) Plug and play
5) The current appears like a sawtooth pulse, the nugget temperature rises intermittently, and the energy loss is small.
6) It belongs to AC, which requires large grid capacity and certain impact ability on the grid.
7) The microcomputer control type can suppress splashing, but the gear type cannot.

2. Energy storage spot welding machine

Energy storage spot welding machine diagram


1) Mostly used in automobile industryindustry, electrical and electronic industries

2) It needs to be charged first and then welded, and the capacity of the power grid is small, only 1/10 of the power frequency spot welding machine.
3) It is a discharge type DC and has little impact on the power grid. It can effectively utilize electricity and save electricity.
4) The welding heat is stable, the joint strength fluctuates little, and the repeatability is good.
5) The price is about 2 times more expensive than the power frequency spot welding machine
6) Welding machine costs and maintenance fees are high
7) The current is straight, the energy loss is smaller, and heat is continuously supplied.

3. Medium frequency spot welding machine
Medium frequency spot welding machine Figure 1Medium frequency spot welding machine Figure 2
1) In line with the general trend, the use is increasing.
2) Compared with the former two, its performance is wider in welding range and can be used for welding of materials with poor weldability and more complex materials, such as galvanized steel plates and aluminum alloy plates. 3) It is an inverter type DC and has little impact on the power grid. It is a series of components inside the welding machine that converts the alternating current of the power grid into direct current for welding, thereby achieving 30% energy saving.
4) The large current passes through the small electrode tip and instantly penetrates the workpiece for welding. The thermal impact is small and the workpiece does not deform or discolor after welding.
5) Fast speed, millisecond speed. Compared with other spot welding machines, the welding time is shortened by 10 times when welding the same workpiece, and it is non-inductive welding.
6) High precision: 20-80 times that of ordinary spot welding machines
7) Suppress splash, precise current rise slope and time control, suppress spark splash by 90%
8) Can be tempered and welded at the same time.
9) The degree of automation is high, and it is convenient and easy to connect PLC and robots to the production line.
10. The current is straight and there is basically no energy loss, causing the nugget temperature to rise continuously. The same effect requires only lower welding current and pressure.

Wuxi Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years and has core technology. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines,Multi-stranded copper wire and aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil belt spot welding machine, aluminum spot welding machine, multi-head spot welding machine, bag cage spot welding machine, mesh row welding machine, ton barrel frame welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage There are more than 300 types of spot welding machines, projection welding machines, medium frequency row welding machines, automatic row welding mesh welding machines, AC seam welding machines, medium frequency seam welding machines, brazing machine diffusion welding machines, spark testing machines, ribbon meter printing machines, high-speed ribbon meter printing machines, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us.
            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

Telephone consultation

400-001-0502

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Welding parameter settings on the touch screen of tellurium copper rod butt welding machine
Summary of information:
The welding parameters of the tellurium copper rod butt welding machine are similar to those of other pneumatic butt welding machines. They mainly set three elements, 1. welding time, 2. welding current, 3. welding pressure. 4. Assists in suppressing the slow rise of sparks. Others are default. Just follow the step-by-step operation according to the following pictures and texts.
The welding parameters of the tellurium copper rod butt welding machine are similar to those of other pneumatic butt welding machines. They mainly set three elements, 1. welding time, 2. welding current, 3. welding pressure. 4. Assist in suppressing the slow rise of sparks. Others are default. The steps are as follows.Just follow the pictures and text below to operate step by step.

1. Status monitoring: The number of welding machines can be viewed. Counting 1 and 2 can be returned to zero, but the total cannot be returned to zero. The picture is as follows
Butt welding machine parameter setting diagram
​ ​ 2. When it is manual, it is controlled by buttons. The indicator light will light up after the corresponding action, and each function can be tested manually. As shown below
Rotary handle switch debugging: action but no current. Welding: There is action and current.
Alarm: The equipment is overheated and will flash when welding is abnormal. The equipment can be repaired according to the abnormal equipment alarm prompts.
Press on the left, press on the right, upset, and click the test action when manual.
Butt welding machine setup diagram
3. Welding control: welding data setting.

Heat, welding 1, 2, 3: Welding current per thousand for sections 1-3, 1-999. Heat recommendation 200-450.

Time: all times, 1-9999, unit cycle, 1 cycle = 0.02 seconds

Pre-pressure: transverse upsetting time. Recommended 50-100. (1-2 seconds)
Welding time: 10-20 seconds, actually stops at the photoelectric distance above the welding machine head, recommended (2-4mm)
On the right side is the software indicator light, which allows you to observe the current action.
Butt welding machine parameter settings Figure 3
Factory equipment: The welding accumulation is the same as the status monitoring page, the number of welds after leaving the factory.
Counting, welding quantity counting, the accumulated value cannot be cleared.

The following are factory equipment, please do not modify them. Main 0, AB is on, used for welding. Forward, welding, welding mode 0, synchronous welding. Start filtering 20MS, end signal 100ms
Butt welding machine factory parameter setting diagram
Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: manual butt welding machine, pneumatic-flash butt welding machine, multi-strand wire welding machine, foot spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, row welding machine-welding production line, resistance automatic welding machine, energy storage welding machine, copper rod aluminum rod steel rod welding machine, auto parts spot welding machine, sheet metal case spot welding machine, home appliance hardware spot welding machine, There are more than 300 types of electronic and electrical spot welding machines, copper row and copper pipe welding machines, nut spot welding machines, stainless steel welding machines, foil strip spot welding machines, aluminum spot welding machines, multi-head spot welding machines, bag cage spot welding machines, mesh row welding machines, ton rack welding production lines, automatic resistance welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.
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