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How to solve the problem of sparks flying during foot-operated welding of stainless steel spot welding machine?

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
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How to solve the problem of sparks flying during foot-operated welding of stainless steel spot welding machine?Wuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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How to solve the problem of sparks flying during foot-operated welding of stainless steel spot welding machine?
Release time:2022.04.23
Summary of information:
Sparks splashing when the stainless steel spot welder is welding indicates that the welder is an old-fashioned spot welding butt welding machine. Its current is straight up and down, just like a faucet. You can open as much as you want and the output will go out without fine control. In addition, resistance spot welding machines are characterized by high current and low voltage, so sparks are prone to occur.
Sparks splashing when welding a stainless steel spot welder indicates that the welder is an old-fashioned spot welding butt welding machine. Its current is straight up and down, just like a faucet. You can turn it on as much as you want, and there is no fine control. In addition, resistance spot welding machines are characterized by high current and low voltage, so sparks are prone to occur. Can be adjusted to soft gauge to slightly reduce splashing.

The soft standard is to use a small current for a long time to weld, but after all, this time will affect the production efficiency, and the effect is not very ideal. It is recommended to use another method, which is to replace it with a microcomputerCNC version spot welding machine, the price is only a little higher than the gear type, but it can suppress 90% of Mars. It uses thyristor (silicon controlled) instead of contactor, no noise, 2-3 times longer service life, and less maintenance.

Its style is as follows:
Stainless steel spot welding machine diagram
You can see there is a small controller on the front and the thyristor is on the internal circuit board.The model is DN1s-16KVA
​ ​ Factory bare metal price: 4200 yuan ​ Can overlap welding minimum 0.1+0.1~1.5+1.5mm thick stainless steel plate
Features: Lever foot pedal, labor-saving, 90% spatter suppression, no contactor, service life of more than 20 years, precise control of welding time and welding current controller, firm welding, no missing welds, and excellent quality.

Wuxi Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years and has core technology. Its products include: manual butt welding machine, pneumatic-flash butt welding machine, multi-strand wire welding machine, foot pedal spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine,Array welding machine-welding production line, resistance automatic welding machine, energy storage welding machine, copper rod aluminum rod steel rod welding machine, auto parts spot welding machine, sheet metal case spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, copper row copper pipe welding machine, nut spot welding machine, stainless steel welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head point There are more than 300 types of welding machines, bag cage spot welding machines, mesh welding machines, ton rack welding production lines, resistance automatic welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.
            

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Why is the copper wire butt welding machine pressure welding?
Summary of information:
Pressure welding is a welding method that must apply pressure to the weldment during the welding process. Copper wire butt welding machine belongs to the resistance welding machine category. Resistance welding must also be pressurized to weld. The welding method is to heat the contact part of the metal to be welded to a plastic state or a partial melting state, and then apply

Copper wire butt welding machine diagram

Pressure welding is a welding method that must apply pressure to the weldment during the welding process.


The copper wire butt welding machine belongs to the resistance welding machine category. Resistance welding also requires pressure to weld. The welding method is to heat the contact part of the metal to be welded to a plastic state or a partial melting state, and then apply a certain amount of pressure to combine the metal atoms to form a welded joint.

Butt welding is a method in which two workpieces are pressed end-to-end, powered on, and heated to a plastic state by the resistance heat of the workpiece itself, and then the transverse upsetting pressure is quickly applied (or no upsetting pressure is applied and only the pressure during welding is maintained) to complete the welding.

Whether it is a manual or pneumatic butt welding machine, its common advantages are:
1) When the nugget is formed, it is always surrounded by a plastic ring, the molten metal is isolated from the air, and the metallurgical process is simple.
2) The heating time is short and the heat is concentrated, so the heat-affected zone has small deformation and stress. Usually, there is no need to arrange calibration and heat treatment processes after welding.
3) No need for filler metals such as welding wires and electrodes, as well as welding materials such as oxygen, acetylene, and argon, so the welding cost is low
4) It is simple to operate, easy to implement mechanization and automation, and improves working conditions.
5) High productivity, no noise and no harmful gases. In mass production, it can be integrated into the assembly line together with other manufacturing processes.However, flash butt welding needs to be isolated due to spark splash.

Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: manual butt welding machine, pneumatic-flash butt welding machine, multi-strand wire welding machine, foot spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, row welding machine-welding production line, resistance automatic welding machine, energy storage welding machine, copper rod aluminum rod steel rod welding machine, auto parts spot welding machine, sheet metal case spot welding machine, home appliance hardware spot welding machine, There are more than 300 types of electronic and electrical spot welding machines, copper row and copper pipe welding machines, nut spot welding machines, stainless steel welding machines, foil strip spot welding machines, aluminum spot welding machines, multi-head spot welding machines, bag cage spot welding machines, mesh row welding machines, ton rack welding production lines, automatic resistance welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.
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