Language

How to operate the stainless steel spot welding machine controller version?

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

Xinxing. Intelligent resistance welding equipment and solution service provider33 years of deep experience in the industry help companies solve difficult welding problems and improve welding efficiency!

How to operate the stainless steel spot welding machine controller version?Wuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
Xinxing welding machine-wonderful minutes and seconds come from real time
How to operate the stainless steel spot welding machine controller version?
Release time:2022.04.27
Summary of information:
The stainless steel spot welding machine controller version includes: simple microcomputer type and standard controller. The one introduced here is the standard type. The general configuration is the same as that of the pneumatic spot welding machine. Because there is a lot of stainless steel welded, it is called a stainless steel spot welding machine. Its controller is relatively complicated. It needs to be set up first and then trial welded and then batch welded.

Spot welding machine controller diagram


1. Turn on the "power switch" on the lower right side of the controller, and the light in the display window will turn on.

2. In order to prevent incorrect operation,Stainless steel spot welding machineThere is a "Work/Setting" button on the controller. When the setting light is on, you can set or modify parameters but cannot weld. When the work light is on, you can weld but cannot modify parameters. Press repeatedly to switch between settings and jobs.
3. The controller has a total of 5 specifications to choose from. "Specification number" means that the controller can set and save 5 sets of process parameters, weld 5 different weldments and quickly switch. Press the semicircle key under the specification number and select the specification number as "1".
4. Press the work/setting key to switch to the setting state, press the ▲ or ▼ in the middle, the parameter number window displays the items 1-6 below that need to be set, set the parameter values in the right window respectively, press the "+" key to increase the value, press the "-" key to decrease the value, and press and hold for 3 seconds to quickly increase or decrease.
5. Follow the above method to set the time of each parameter program from left to right. Parameter 1: parameter value (20-40), the number displayed when setting parameter 2 represents the thousandth of the maximum current value (300-999), 3: (2-30), 4: (10-30), 5: (0), 6: (0). After setting, press the work setting button again to make the work light turn on, then you can weld.
6. Welding machine adjustment: Test the machine before formal work, press the work setting button, and in the setting state, put the "welding, adjustment" switch to the "adjustment" position, and then switch back to work. Step on the foot switch, and the welding machine will operate according to the set program, but will not generate welding current. During this process, the upper part of the controller is working and the gas valve 1 light is on, indicating that the controller is working normally.

7. Trial welding: Press the "work setting button" again to switch to setting, press the "welding, adjustment" switch to the "welding" position, and press the work setting button again to switch back to work. Place the workpiece to be welded between the electrodes, step on the foot switch, and the cylinder will press down on the workpiece to generate a welding current. After a period of time, the cylinder will lift up, and one welding session will be completed. After one welding, the pressure, welding time and welding current can be adjusted according to the condition of the solder joint. Sometimes it is necessary to adjust repeatedly until a satisfactory solder joint is obtained.

Stainless steel spot welding machine diagram

8. Continuous welding: When you step on the switch to weld once, set the 6 working mode to 0 for single welding. When you step on the switch once to start welding and then step on it again to stop welding, set the 6 working mode to 1 continuous spot welding. The interval time between the front and rear spot welding can be adjusted with parameter 5 rest time.
9. Welding counting: Press the "Counter/Normal" button in the setting state. The front light of the counter lights up, indicating that the state is switched to the counting state. After pressing the "Work/Setting" button to confirm, the parameter value area will display the cumulative number of welding times after each welding. It is convenient for users to count the number of welds. Counter reset: In the setting state, long pressing the "Counter/Normal" button for 5 seconds will clear the accumulated welding times.
10. Secondary menu: When setting the status, press and hold the "↓" key for 5 seconds to enter the secondary menu. The secondary menu is the factory setting parameters. Please do not change it unless necessary. If you make a mistake, you can turn off the power and turn it on again.

Wuxi Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years and has core technologies. Its products include: manual butt welding machine, pneumatic-flash butt welding machine, multi-strand wire welding machine, foot pedal spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine,Array welding machine-welding production line, resistance automatic welding machine, energy storage welding machine, copper rod aluminum rod steel rod welding machine, auto parts spot welding machine, sheet metal case spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, copper row copper pipe welding machine, nut spot welding machine, stainless steel welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head point There are more than 300 types of welding machines, bag cage spot welding machines, mesh welding machines, ton rack welding production lines, resistance automatic welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.
            

Hot product recommendations

300KVA copper bar soft connection diffusion welding machine

300KVA copper bar soft connection diffusion welding machine

Power: 300KVA Model: DBTH-300 Overlap: Copper skin, copper strip, copper foil soft connection, stainless steel, etc., and can also weld dissimilar materials. The hydraulic high-power medium-voltage medium-frequency copper bar soft connection diffusion welding machine mainly welds the same multi-layer copper strip, copper foil and copper skin into soft and hard copper bar connectors. It can also weld stainless steel strips, titanium zirconium and tantalum strips and multi-layer dissimilar materials. Mainly used for conductive connections in new energy vehicles, electric power stations, electrical switches, smelting power supplies, welding machines and other industries.
150KVA copper strip soft connection diffusion welding machine

150KVA copper strip soft connection diffusion welding machine

Power: 150KVA Model: DBTH-150 Overlap: soft connection of copper skin and copper strip, stainless steel, etc., and can also weld dissimilar materials. The variable frequency polymer diffusion welding machine is a welding method that brings the surfaces of workpieces into contact with each other under a certain temperature and pressure, causing a fine liquid phase to be produced on the surface of the workpiece and gradually diffusing each other to achieve bonding. It is mainly used for soft connections of new energy vehicle batteries, soft copper bar connections of power supplies, secondary output connections of large power supplies in petrochemical industry, smelting, welding machine connection copper strip joints, etc.
SUN pneumatic automatic flash butt welding machine

SUN pneumatic automatic flash butt welding machine

1. Originated in 1993 2. Xinxing’s 26-year history 3. Always adhere to all-copper welding machines 4. 10-year long design life 5. 20-year service life record 6. Serve 4000+ customers 7. CQC certified products
UN6 flash pneumatic resistance butt welding machine

UN6 flash pneumatic resistance butt welding machine

The UN6 flash pneumatic resistance butt welding machine is widely used in the butt jointing of various metal round materials, flat materials, and pipes. With different special molds, it can also weld various special-shaped materials and copper and aluminum pipe joints. The UN6 flash pneumatic butt welding machine adopts pneumatic clamping and pneumatic transverse upsetting. It is also equipped with a special butt welding controller, which can accurately adjust the welding current and welding time. The welding output can be configured as required and adopts two control methods, primary voltage feedback and secondary current feedback, to ensure consistent welding current. Just step on the foot switch to complete the entire welding process. The machine has a high degree of automation and stable welding quality. Compared with the previous standard version, the welding stroke limit and upsetting air pressure conversion functions have been updated. The non-standard version is controlled by PLC programmer, and can be equipped with optional tempering device, ejector cylinder, and positioning cylinder auxiliary action. In addition to the above extended functions, the high-end version adopts modular design and linear guide rail guidance for higher precision and easier maintenance. Please read below for advantages and features
DBZ medium frequency resistance spot welding machine

DBZ medium frequency resistance spot welding machine

Xinxing medium frequency inverter pneumatic resistance spot welding machine is a three-phase alternating current that is rectified into DC, and then through an inverter circuit composed of IGBT power devices, it is converted into an intermediate frequency 1000-4000HZ AC square wave output. After being stepped down by a transformer, it is rectified into DC and supplied to the electrode for welding the workpiece. Current feedback and pulse width modulation (PWM) are used to obtain stable current output. It is one of the cutting-edge resistance welding methods today. The medium-frequency resistance spot welding machine can be used for spot welding and multi-point projection welding of ordinary low carbon steel plates, stainless steel plates, galvanized sheets, aluminum plates and wires. It can also be used for spot welding and nut projection welding of high-strength steel and hot-formed steel in the automobile manufacturing industry, as well as resistance brazing and spot welding of copper wires in the high and low voltage electrical industry, brazing of silver points and copper plates, composite silver point welding, etc. Please read below for advantages and features
Semi-automatic CNC UN2S copper rod resistance butt welding machine butt welding machine

Semi-automatic CNC UN2S copper rod resistance butt welding machine butt welding machine

1. This series of products ranks top 2 in the national market share 2. Originated in 1993 3. Xinxing’s 28-year history 4. Always adhere to all-copper welding machines 5. 10-year long design life 6. 20+ years service life 7. Serve 5000+ customers 8. CQC certified products 9. 90% repeat customers
160KVA copper stranded wire pneumatic butt welding machine

160KVA copper stranded wire pneumatic butt welding machine

Model: UNG-160 Power: 160kva Butt: 50~300 square meters of copper stranded wire, aluminum stranded wire, copper rod, aluminum rod 160KVA copper stranded wire butt welding machine adopts pneumatic pressurization, photoelectric positioning, touch screen programming control, water cooling, low-voltage and high-current intelligent resistance welding machine, and welds copper multi-strand wires and aluminum multi-strand wires with sleeves Wire, stranded conductor, welded firmly in 2 seconds, smooth and without flash. Please read below for advantages and features
UNG precision multi-stranded copper wire butt welding machine

UNG precision multi-stranded copper wire butt welding machine

Model: UNG-5 Power: 5Kva Suitable for: rapid welding of multi-stranded conductors, copper strands, tinned copper strands, and aluminum strands in wire and cable factories. The UNG precision multi-stranded wire butt welding machine is a single-phase AC resistance butt welding machine. This welding machine is mainly used for welding multi-strand conductors in the wire and cable industry. It is used with casings and is welded and formed in one go. The joints are strong and beautiful, with no flash or burrs, and the wire diameter does not change. It can be directly threaded through the mold, so that the production can be changed without stopping the machine.
CNC type UNG multi-stranded wire butt welding machine butt welding machine

CNC type UNG multi-stranded wire butt welding machine butt welding machine

Model: UNG-5 Power: 5KVA CNC UNG multi-strand wire butt welding machine belongs to the single-phase AC resistance butt welding machine category. This welding machine can butt weld 0.75-10 square meters of copper multi-stranded wires, 4-16 square meters of aluminum multi-strand wires and various metal wires, such as steel wires, copper wires, aluminum wires, titanium alloy wires, etc. It is suitable for the welding of round rods and small wires in wire drawing, cable and metal wire processing industries. 1. Xinxing’s 30-year history 2. Always adhere to all-copper welding machines 3. 10-year long design life 4. 20+ years of service life 5. Serving 11,000+ customers 6. CE certified products 7. 90% are repeat customers
50KVA pneumatic multi-stranded wire butt welding machine

50KVA pneumatic multi-stranded wire butt welding machine

Model: UNG-50 Power: 50KVA Butt connection: 16-120 square copper stranded wire, 25-120 square aluminum stranded wire, tinned stranded wire φ4-12 copper rod φ4-16 aluminum rod Pneumatic multi-strand wire butt welding machine is one of the resistance welding machines (butt welding machines). A pneumatic butt welding machine developed by Xinxing Welding Equipment Factory in 2005. It adopts pneumatic clamping and pneumatic transverse upsetting, and is equipped with an internal and external full water cooling system and a special butt welding controller, which can accurately adjust parameters. At the same time, it can be used with casings to weld multi-core wire harnesses and single-core copper wires without burrs.

Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

Telephone consultation

400-001-0502

WeChat consultation

QR code

QR code

Do you prefer a simple or complex copper wire butt welding machine?
Summary of information:
Most domestic manufacturers like to make simple copper wire butt welding machines. Of course, there are also complex iron wire and steel wire butt welding machines that are copied from Germany and Japan. The difference between them is: 1. The simple butt welding machine only retains the welding and tempering functions, while the complex type has only the welding and tempering function on the fuselage.
Most domestic manufacturers like to make simple copper wire butt welding machines. Of course, there are also complex iron wire and steel wire butt welding machines that are copied from Germany and Japan.
The difference between them is:

​ ​ 1. The simple butt welding machine only retains the welding and tempering functions, while the complex type has a cutting machine + grinder on the fuselage, which can weld, temper, shear, and grind.
Wire butt welding machine

     Simple butt welding machine

2. Price:

Simple CNC version 5,000~8,000 yuan/unit
Complex type: 25,800 yuan/unit
Hydraulic pliers 200 yuan/unit Grinding machine 300 yuan/unit

After looking at it, the editor thinks that simplicity + another combination is more cost-effective. What do you think?

Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: manual butt welding machine, pneumatic-flash butt welding machine, multi-strand wire welding machine, foot spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, row welding machine-welding production line, resistance automatic welding machine, energy storage welding machine, copper rod aluminum rod steel rod welding machine, auto parts spot welding machine, sheet metal case spot welding machine, home appliance hardware spot welding machine, There are more than 300 types of electronic and electrical spot welding machines, copper row and copper pipe welding machines, nut spot welding machines, stainless steel welding machines, foil strip spot welding machines, aluminum spot welding machines, multi-head spot welding machines, bag cage spot welding machines, mesh row welding machines, ton rack welding production lines, automatic resistance welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.
RFQAdmin