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Why does it not need to be customized when choosing a butt welding machine for copper wires less than 150 square meters?

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

Xinxing. Intelligent resistance welding equipment and solution service provider33 years of deep experience in the industry help companies solve difficult welding problems and improve welding efficiency!

Why does it not need to be customized when choosing a butt welding machine for copper wires less than 150 square meters?Wuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
Xinxing welding machine-wonderful minutes and seconds come from real time
Why does it not need to be customized when choosing a butt welding machine for copper wires less than 150 square meters?
Release time:2022.05.12
Summary of information:
Copper wire specifications below 150 square meters correspond to φ0.5~14mm copper wire and copper rods. To meet these specifications, some manufacturers have been producing for nearly 30 years and accumulated a large amount of data. From manual to pneumatic to programmed welding machines, generations of improvements have long been sufficient.

Copper wire butt welding machine

Copper wire specifications below 150 square meters correspond to φ0.5~14mm copper wire and copper rods. To meet these specifications, some manufacturers have been producing for nearly 30 years and accumulated a large amount of data. From manual to pneumatic to programmed butt welding machines, generations of improvements have long been able to accurately, conveniently, save energy and quickly connect various brass and copper bars, wires, rods, tubes and other materials.


onlyManual butt welding machineIt can easily connect copper rods below 10mm, and has many advantages.

1. Suppress spatter: Precisely control the rising slope of the welding current, effectively suppressing sparks by 90%.
2. Wide welding range: The welding current is adjustable from 1-99%, and the welding range is wider. One machine can weld φ2-12mm copper rods.
3. Self-tempering: After welding is completed, press the welding button several times in a short period of time to complete the tempering.
​ ​ 4. One-button operation: The time is set to 99 cycles, press and hold the button to weld, and release to stop.
5. Intelligent control: self-diagnosis, self-protection, overheating alarm.
6. Integration: Core technology-based all-copper welding transformer and semiconductor modular electrical appliances with no life limit, easy to maintain and have a longer life.
​ 7. Human control is optional: factory default level starts, keep pressing the button to weld, and stop when you release. You can change the pulse start, click the button, and the automatic welding will automatically turn off.
8. Brand configuration: Export configuration, affordable price, quality assurance.
9. Stable performance: The all-copper finishing machine head runs smoothly, the workpiece conducts electricity evenly and fully, the screw has good compression stability, and the yield rate of the docked workpiece is high.
10. Easy to move: using polyurethane universal wheels, brake wheels and handles, the movement is easier and quieter, and the parking is more stable.
11. Strong and durable: Strictly implement the ISO9001 quality system and have a service life of more than 20 years.
12. It has many functions and can be connected to wires, round rods, and pipes such as iron, steel, copper, aluminum, titanium, and nickel.
13. Few welding parameters and easy to adjust.
14. Output high current and low voltage, safe
15. Easy to maintain and low maintenance cost
16. The welding is firm and reaches the strength of the base metal.
17. Save electricity and labor
18. Welding can be done without the need for auxiliary materials such as welding rods, flux and gases.
19. Fast and efficient, 5-8 times that of manual work
20. Cheap price

Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technologies. Its products include: manual butt welding machines, pneumatic-flash butt welding machines,Multi-strand wire welding machine, foot spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, row welding machine-welding production line, resistance automatic welding machine, energy storage welding machine, copper rod aluminum rod steel rod welding machine, auto parts spot welding machine, sheet metal box shell spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, copper row copper pipe welding machine, nut spot welding machine, stainless steel welding machine, There are more than 300 types of foil strip spot welding machines, aluminum spot welding machines, multi-head spot welding machines, bag cage spot welding machines, mesh welding machines, ton rack welding production lines, resistance automatic welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.
            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

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Why can't some steel be welded with a flash butt welder?
Summary of information:
Steel is divided into: (1) Ferritic F steel (2) Austenitic (A) steel (3) Cementite F e C steel (4) Pearlite (P) steel (5) Martensite (M) steel 1. Ferritic steel The interstitial solid solution formed by carbon dissolving in a-Fe is called ferrite, commonly represented by the symbol F.

Steel is divided into:
(1) Ferritic F steel
(2)Austenitic (A) steel
(3) Cementite F e C steel
(4) Pearlite (P) steel
(5) Martensitic (M) steel

1. Ferritic steel
The interstitial solid solution formed by carbon dissolved in a-Fe is called ferrite, commonly represented by the symbol F.

Ferrite characteristics:
①Body-centered cubic lattice
②The solubility of carbon in c-Fe is also small
③Good plasticity and toughness, but low strength and hardness.
④Low carbon content and good weldability

2. Austenitic steel
The interstitial solid solution formed by carbon dissolved in γ-Fe is called austenite, represented by the symbol A.

Austenite characteristics:
①Face-centered cubic lattice
② Strong ability to dissolve carbon
③It has low hardness and high plasticity, suitable for pressure processing and molding, and has moderate weldability.

3. Cementite
The metal compound Fe 3C formed by iron and carbon is called cementite, represented by Fe3C
Characteristics of cementite:
①Dissolved carbon content = 6.69%, melting point is 1227°C
②Crystal structure:
Complex interstitial compounds.
③The hardness is very high, but the plasticity and toughness are almost zero. Not solderable

4. Pearlite (P) steel
Pearlite (P) steel is a mechanical mixture of ferrite and cementite, represented by the symbol P.

Pearlite (P) steel characteristics
①Dissolved carbon content is about 0.77%
② Ferrite and cementite are a mixture of alternating lamellar layers.
③High strength, moderate hardness, certain plasticity, not easy to resist welding.

5. Martensitic (M) steel

The supersaturated solid solution of carbon in a-Fe is called martensite, represented by the symbol M.

Characteristics of martensitic (M) steel
①The dissolved carbon content is about 0.2%. The higher the content, the higher the hardness.
②Lath-like
③High strength and certain toughness. Weldable, heat treatment required after welding.


Solderability
As the mass fraction of carbon in steel increases, the plasticity of the steel decreases and the weldability decreases. Therefore, in order to ensure high-quality welded joints,
Low carbon steel (steel with carbon mass fraction <0.25%) should be preferred. Steel with a carbon mass fraction of >0.5% is generally not used because of poor weldability. If it is to be used, necessary welding process measures should be taken.

Wuxi Xinxing Welding Equipment Factory has been engaged in resistance welding for 29 years. Its core technical products include: semi-automatic butt welding machine, pneumatic-flash butt welding machine, multi-strand wire welding machine, foot pedal spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, row welding machine mesh welding machine, resistance automatic welding machine, energy storage welding machine, copper rod and aluminum rod disc circular welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, small electrical appliances There are more than 300 types of spot welding machines, copper bar copper tube welding machines, nut spot welding machines, stainless steel welding machines, foil strip spot welding machines, aluminum spot welding machines, multi-head spot welding machines, bag cage spot welding machines, mesh welding machines, ton rack welding production lines, automatic resistance welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.

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