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Semi-automatic copper rod butt welding machine operation method
Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment! QQ online consultationSitemapContact us
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Semi-automatic copper rod butt welding machine operation method
Release time:2022.02.24
Summary of information:
Xinxing Welding’s UN2S semi-automatic copper rod butt welding machine, copper wire butt welding machine, small copper bar butt welding machine can also butt aluminum rods, also called aluminum rod butt welding machine. Its operation method is simple and can be understood at a glance.
Xinxing Welding’s UN2S semi-automatic copper rod butt welding machine, copper wire butt welding machine, small copper bar butt welding machine can also butt aluminum rods, and can also be calledAluminum rod butt welding machine, its operation method is simple and can be understood at a glance.
The length of the workpiece extending beyond the electrode is very important to the welding quality. Generally, the protruding length on one side is: 1-1.5 times the diameter of the workpiece for low carbon steel, 1-2.5 times the diameter of the workpiece for aluminum and brass, and 1.5-3 times the diameter of the workpiece for pure copper.
3. Relax your feet
4. Press the welding button, and the welding end face will automatically be heated, melted and pushed (pushed) through resistance. After squeezing the oxide layer, the two weldments will be firmly combined. When the pushing is completed, you can let go.
5. Depress the pedal to loosen the left movable machine head assembly.
6. Rotate the screw on the machine head clockwise to take out the workpiece.
Wuxi Xinxing Welding Equipment Factory was founded in 1993. It is a resistance welding machine manufacturer with 29 years of innovative development. The products it produces and sells include: spot welding machines, iron sheet spot welding machines, copper sheet spot welding machines, aluminum foil spot welding machines,Stainless steel spot welding machine, aluminum plate spot welding machine, stencil spot welding machine, medium frequency nut spot welding machine, microelectronic spot welding machine, butt welding machine, copper rod butt welding machine, iron wire butt welding machine, steel bar butt welding machine, aluminum rod butt welding machine, titanium wire butt welding machine, alloy wire butt welding machine, steel ring butt welding machine Machines, hub butt welding machines, copper and aluminum butt welding machines, copper and aluminum pipe butt welding machines, seam welding machines, resistance brazing machines, projection welding machines, etc., whether semi-automatic or automatic, we have them all, with excellent quality, favorable prices, and many cases. Welcome to consult and purchase!

1. Depress the pedal to open the left movable machine head assembly.
2. Rotate the screw on the machine head clockwise, put the workpiece into the space of the electrode fixture, and then tighten the screw counterclockwise to compress the workpiece.The length of the workpiece extending beyond the electrode is very important to the welding quality. Generally, the protruding length on one side is: 1-1.5 times the diameter of the workpiece for low carbon steel, 1-2.5 times the diameter of the workpiece for aluminum and brass, and 1.5-3 times the diameter of the workpiece for pure copper.
3. Relax your feet
4. Press the welding button, and the welding end face will automatically be heated, melted and pushed (pushed) through resistance. After squeezing the oxide layer, the two weldments will be firmly combined. When the pushing is completed, you can let go.
5. Depress the pedal to loosen the left movable machine head assembly.
6. Rotate the screw on the machine head clockwise to take out the workpiece.
Wuxi Xinxing Welding Equipment Factory was founded in 1993. It is a resistance welding machine manufacturer with 29 years of innovative development. The products it produces and sells include: spot welding machines, iron sheet spot welding machines, copper sheet spot welding machines, aluminum foil spot welding machines,Stainless steel spot welding machine, aluminum plate spot welding machine, stencil spot welding machine, medium frequency nut spot welding machine, microelectronic spot welding machine, butt welding machine, copper rod butt welding machine, iron wire butt welding machine, steel bar butt welding machine, aluminum rod butt welding machine, titanium wire butt welding machine, alloy wire butt welding machine, steel ring butt welding machine Machines, hub butt welding machines, copper and aluminum butt welding machines, copper and aluminum pipe butt welding machines, seam welding machines, resistance brazing machines, projection welding machines, etc., whether semi-automatic or automatic, we have them all, with excellent quality, favorable prices, and many cases. Welcome to consult and purchase!
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- After-sales phone number:400-001-0502
- Pre-sales phone number:199-5222-1801
- Email:cnhjsb@163.com
- Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province
Why is the performance of the pneumatic butt welding machine for iron rings and copper rings 30%-50% better than others?
Summary of information:
The performance of the iron ring and copper ring pneumatic butt welding machine mainly depends on three factors, one is the brain controller, the other is the heart transformer, the three-clamp structure and the cylinder. Of course, for some people who only want to use a welding machine for 3-5 years, it doesn’t make sense to them. They just want it to be cheap, cheap, or cheap, and we can’t even tell you.
The performance of the iron ring and copper ring pneumatic butt welding machine mainly depends on three factors, one is the brain controller, the other is the heart transformer, the three-clamp structure and the cylinder. Of course, for some individuals who only want to use a welding machine for 3-5 years, it does not make sense to them. They just want it to be cheap, cheap, cheap, and it is useless for us to talk nonsense. The resistance welding machine of Xinxing Welding mainly targets large enterprises and individuals and self-employed individuals with long-term development.
1. Butt welding machine transformer
1. Using high-quality high-permeability silicon steel sheets, the silicon steel sheets are sheared and cross-stacked to form a shell, so that most of the magnetic flux is confined to the core. The coil can thereby achieve a high degree of magnetic coupling without energy loss.
2. Use two sets of all-copper covered wires with different numbers of turns to make the coils. Their inductances are combined together. When an AC current flows through one set of coils, an AC voltage with the same frequency will be induced in the other set of coils, thus reducing the voltage better.
3. Use angle iron brackets to fix it, which is stable and corrosion-resistant.
4. The insulation grade reaches Class B and Class F, and the insulation temperature resistance is 130℃ and 150℃. The surface is also painted with insulating paint and baked solid, and its service life is guaranteed.
5. The current is large and the voltage is small. The maximum no-load voltage of the 10KW butt welding machine is only 3.27V, which is smaller than that of a mobile phone. It is safe and guaranteed.
6. With temperature switch and over-temperature alarm.
7. The job number, date number and nameplate information are complete and the quality is traceable.
2. Butt welding machine controller
1. Fast response speed: only 0.02 seconds
2. Discharge balance: discharge in 3 stages
3. Constant current/constant voltage optional control mode: Compare the sampling signal of welding current/voltage with the set value, and automatically compensate the grid voltage to maintain constant welding current/voltage.
4. Liquid crystal current/voltage display function: In constant voltage control mode, the primary voltage value of the welding transformer can be directly displayed; in constant current control mode, the primary current value of the welding transformer can be displayed using transformer sampling, and the secondary current value of the welding transformer can be displayed using induction coil sampling.
5. Storage function: 9 welding parameters can be stored for users to call.
6. It has single or continuous welding function.
7. Self-diagnosis and self-protection: During the welding process, if an abnormality is detected, the output will be automatically turned off and the error item will be illuminated.
8. Highly intelligent and integrated: The circuit is very simple and highly integrated, which greatly reduces the failure rate and makes it easier to maintain and maintain.
9. Counting function: Set the quantity and it will automatically count down. Or automatically accumulate and save.
10. Easy parameter setting: Use the ▲ up and down keys to select a parameter and press +- to adjust it.
3. Clamp structure and cylinder
1. Use a larger and thicker clamp arm than other manufacturers, which is firm and does not sway when pressurized.
2. More reasonable structure and more convenient to use
3. Repeatedly verified for 29 years.
4. The cylinder capacity of the brand is 30% larger than that of other brands, and the power is more powerful.
Xinxing Welding Equipment Factory is a resistance welding machine manufacturer with 29 years of experience integrating R&D, production and sales. Its products include:
1. Butt welding machines, micro butt welding machines, medium power butt welding machines, high power butt welding machines, ranging from manual to automatic.
2. There is a spot welding machine, semi-automatic foot-operated spot welding machine, pneumatic spot welding machine, capacitor energy storage spot welding machine, medium frequency inverter spot welding machine, row welding machine, fully automatic welding production line, etc. that is suitable for you.
3. The projection welding machine can be quickly modified from the spot welding machine according to the workpiece material style.
4. Seam welding machine, power frequency AC seam welding machine, medium frequency DC seam welding machine, customized for you according to the workpiece.
5. Resistance brazing machine, customized according to the size of copper plate and copper bar.
If you are also interested in our welding equipment, please contact us: 400-001-0502.
1. Butt welding machine transformer
1. Using high-quality high-permeability silicon steel sheets, the silicon steel sheets are sheared and cross-stacked to form a shell, so that most of the magnetic flux is confined to the core. The coil can thereby achieve a high degree of magnetic coupling without energy loss.
2. Use two sets of all-copper covered wires with different numbers of turns to make the coils. Their inductances are combined together. When an AC current flows through one set of coils, an AC voltage with the same frequency will be induced in the other set of coils, thus reducing the voltage better.
3. Use angle iron brackets to fix it, which is stable and corrosion-resistant.
4. The insulation grade reaches Class B and Class F, and the insulation temperature resistance is 130℃ and 150℃. The surface is also painted with insulating paint and baked solid, and its service life is guaranteed.
5. The current is large and the voltage is small. The maximum no-load voltage of the 10KW butt welding machine is only 3.27V, which is smaller than that of a mobile phone. It is safe and guaranteed.
6. With temperature switch and over-temperature alarm.
7. The job number, date number and nameplate information are complete and the quality is traceable.
2. Butt welding machine controller
1. Fast response speed: only 0.02 seconds
2. Discharge balance: discharge in 3 stages
3. Constant current/constant voltage optional control mode: Compare the sampling signal of welding current/voltage with the set value, and automatically compensate the grid voltage to maintain constant welding current/voltage.
4. Liquid crystal current/voltage display function: In constant voltage control mode, the primary voltage value of the welding transformer can be directly displayed; in constant current control mode, the primary current value of the welding transformer can be displayed using transformer sampling, and the secondary current value of the welding transformer can be displayed using induction coil sampling.
5. Storage function: 9 welding parameters can be stored for users to call.
6. It has single or continuous welding function.
7. Self-diagnosis and self-protection: During the welding process, if an abnormality is detected, the output will be automatically turned off and the error item will be illuminated.
8. Highly intelligent and integrated: The circuit is very simple and highly integrated, which greatly reduces the failure rate and makes it easier to maintain and maintain.
9. Counting function: Set the quantity and it will automatically count down. Or automatically accumulate and save.
10. Easy parameter setting: Use the ▲ up and down keys to select a parameter and press +- to adjust it.
3. Clamp structure and cylinder
1. Use a larger and thicker clamp arm than other manufacturers, which is firm and does not sway when pressurized.
2. More reasonable structure and more convenient to use
3. Repeatedly verified for 29 years.
4. The cylinder capacity of the brand is 30% larger than that of other brands, and the power is more powerful.
Xinxing Welding Equipment Factory is a resistance welding machine manufacturer with 29 years of experience integrating R&D, production and sales. Its products include:
1. Butt welding machines, micro butt welding machines, medium power butt welding machines, high power butt welding machines, ranging from manual to automatic.
2. There is a spot welding machine, semi-automatic foot-operated spot welding machine, pneumatic spot welding machine, capacitor energy storage spot welding machine, medium frequency inverter spot welding machine, row welding machine, fully automatic welding production line, etc. that is suitable for you.
3. The projection welding machine can be quickly modified from the spot welding machine according to the workpiece material style.
4. Seam welding machine, power frequency AC seam welding machine, medium frequency DC seam welding machine, customized for you according to the workpiece.
5. Resistance brazing machine, customized according to the size of copper plate and copper bar.
If you are also interested in our welding equipment, please contact us: 400-001-0502.
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