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Structural overview of semi-automatic copper rod butt welding machine

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

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Structural overview of semi-automatic copper rod butt welding machineWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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Structural overview of semi-automatic copper rod butt welding machine
Release time:2022.02.24
Summary of information:
Wuxi Xinxing has been focusing on resistance welding machines for 29 years and produces more than 300 varieties. The semi-automatic copper rod butt welding machine is a single-phase AC resistance butt welding machine. Some people also call it CNC copper wire butt welding machine, CNC single wire butt welding machine, CNC mobile butt welding machine, etc. It has a simple structure. Let’s take a look at it.
Wuxi Xinxing has been focusing on resistance welding machines for 29 years and produces more than 300 varieties. The semi-automatic copper rod butt welding machine is a single-phase AC resistance butt welding machine. Some people also call it CNC copper wire butt welding machine.CNC single wire butt welding machine, CNC mobile butt welding machine, etc.
   Xinxing copper rod butt welding machine
Its structure is as follows: box body, lever mechanical parts, handle, machine head assembly, transformer, connectors, and integrated electrical parts.
1. Box: made of angle steel and steel plate. It has an aluminum oxide panel at the front and an opening rear door. The bottom is equipped with polyurethane wheels for easy movement, and the 2 rear wheels have brakes.
2. Lever mechanical parts: processed from round steel and steel plates, used to control the opening and closing of the movable machine head.
3. Handle: Made of polyurethane material, it has long wear resistance and long service life, making it easier and safer to push.
4. Machine head assembly: divided into movable machine head assembly and static machine head assembly. The static head assembly is composed of steel screw, brass static head, chromium zirconium copper electrode, brass pressure plate, and steel pressure plate. The motor head assembly is composed of steel screw + brass motor head + chromium zirconium copper electrode + brass pressure plate + steel pressure plate + guide rail type carriage, which plays the role of positioning, transmitting electric energy, and welding and upsetting.
5. Welding transformer: adjust the input voltage through thyristor.
6. Connectors: The left and right brass blocks and copper strip connectors play the role of transmitting electrical energy.
7. Integrated electrical components: control welding size and welding time.


Wuxi Xinxing Welding Equipment Factory was founded in 1993. It is a large resistance welding machine manufacturer with 29 years of innovative development. The products it produces and sells include: spot welding machine, iron sheet spot welding machine, copper sheet spot welding machine, aluminum foil spot welding machine, stainless steel spot welding machine. Machine, aluminum plate spot welding machine, stencil spot welding machine, medium frequency nut spot welding machine, microelectronic spot welding machine, butt welding machine, copper rod butt welding machine, iron wire butt welding machine, steel bar butt welding machine, aluminum rod butt welding machine, titanium wire butt welding machine, alloy wire butt welding machine,Steel ring butt welding machine, hub butt welding machine, copper-aluminum butt welding machine, copper-aluminum pipe butt welding machine, seam welding machine, resistance brazing machine, projection welding machine, etc., whether semi-automatic or automatic, we have them all, excellent quality, favorable price, many cases, welcome to consult and purchase!
            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

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What is the best upsetting force and cylinder clamping force of the circle copper ring pneumatic butt welding machine?
Summary of information:
The circle copper ring pneumatic butt welding machine is a resistance welding machine specially used by Xinxing Welding to butt iron circles, galvanized circles, copper rings, stainless steel rings, aluminum rings and other metal rings. Its cylinder is also determined according to the size of the workpiece. It uses high configuration and low price to win the market. The upsetting force and clamping force are naturally strong.

The circle copper ring pneumatic butt welding machine is a resistance welding machine specially used by Xinxing Welding to butt iron circles, galvanized circles, copper rings, stainless steel rings, aluminum rings and other metal rings. Its cylinder is also determined according to the size of the workpiece. It uses high configuration and low price to win the market. The upsetting force and clamping force are naturally strong.


Ring docking machine diagram


What are the good settings for the upsetting force and clamping force?

1. Upset pressure: the extrusion force required to tighten the steel joints
Upsetting pressure is usually expressed in terms of pressure per unit area, that is, upsetting pressure. The size of the upsetting pressure should ensure that the liquid metal in the joint can be squeezed out and a certain degree of plastic deformation can be produced at the joint. If the upsetting pressure is too small, the deformation will be insufficient and the joint strength will decrease; if the upsetting pressure is too high, the deformation will be too large and the crystal grain will be severely bent, which will also reduce the impact toughness of the joint.
The size of the upsetting pressure depends on factors such as metal properties, temperature distribution characteristics, upsetting allowance and speed, workpiece end face shape, etc. Metals with high temperature and strength require large upsetting pressure. Increasing the temperature gradient requires increasing the upsetting pressure. Since high flash speed will cause the temperature gradient to increase, large upsetting pressure (150 ~ 400MPa) is required when welding metals with good thermal conductivity (copper, aluminum alloys).

2. Cylinder clamping force

The clamping force of the cylinder must ensure that the workpiece does not slip during upsetting. The clamping force and the upsetting force are related to the friction between the workpiece and the clamp. Usually the clamping force = (1.5~4) times the upsetting force. The upper limit is generally 1.5 times for low-carbon steel with small cross-section, and 4 times for cold-rolled stainless steel. Therefore, pay attention to the size of the cylinder in the technical parameters and its output force. Basically, a larger cylinder means a larger clamping force. Under the same quality, a larger cylinder is naturally better.

Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years, with more than 300 product styles, whether it is automatic butt welding machines or manual butt welding machines used in wire and cable, wire drawing, welding wire, construction, hardware processing, and non-ferrous metal industries, stationary butt welding machines or mobile butt welding machines, low-power butt welding machines or high-power butt welding machines. It has everything covered, whether it is spot welding machines or medium frequency spot welding machines and automated welding production lines used in machinery manufacturing, automobile manufacturing, environmentally friendly bag cages, chemical tonnage barrels, hardware and appliances, filters, instrumentation and other industries. Whether it is small resistance brazing machines or large brazing machines for motors, UHV, they can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
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