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Advantages of semi-automatic copper rod butt welding machine head

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

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Advantages of semi-automatic copper rod butt welding machine headWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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Advantages of semi-automatic copper rod butt welding machine head
Release time:2022.02.26
Summary of information:
UN2S semi-automatic copper rod butt welding machine is often used for the butt jointing of copper rods and aluminum rods below φ15mm. It is carefully designed and manufactured by Xinxing Welding according to the corresponding clamping force, upsetting force, electrical and thermal conductivity, etc. It is different from 99.9% of other manufacturers and is widely used in listed companies and small and medium-sized companies.
UN2S semi-automatic copper rod butt welding machine is commonly used for the butt jointing of copper rods and aluminum rods below φ15mm.nova weldingIt is carefully designed and manufactured according to the corresponding clamping force, upsetting force, electrical and thermal conductivity, etc. required. It is different from 99.9% of other manufacturers. It is widely used in listed companies and small, medium and micro enterprises, and has more than 8,000 partners all year round.

It has outstanding advantages as a whole. Today I will talk about the advantages of its electrodes and machine head.

 Xinxing welding copper rod butt welding machine diagram
As you can see from the picture above, they are mostly composed of brass and a small part of chromium, zirconium and copper.

1. They have good plasticity and are CNC processed after casting. They are beautiful and durable.
2. High strength and hardness, often in contact with workpieces such as steel bars, brass rods, copper rods, aluminum rods, titanium rods and other metals, and not easy to wear.
3. Good electrical and thermal conductivity, faster transmission of electrical energy and heat energy to the workpiece, and less loss.
4. The value retention rate is high. When the service life is reached, the residual value rate is high and the recovery value is high.
5. The dovetail pig iron casting carriage is precision machined to within 0.1mm and operates smoothly all year round.
6. Screw type tightening, clamping and loosening, easy to use.
7. Integrated machine head assembly, easier to maintain.

Semi-automatic copper rod butt welding machine head diagram

​​​​​​​Pneumatic spot welding machine, medium frequency spot welding machine, automatic spot welding machine, AC seam welding machine or DC seam welding machine, butt welding brazing machine or spot welding brazing machine, all are loved by new and old customers because of their high quality, suitable for workpieces, high efficiency and reasonable price. If you are also interested in our welding equipment, please contact us: 400-001-0502.

            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

Telephone consultation

400-001-0502

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Wiring method of iron ring copper ring pneumatic butt welding machine controller
Summary of information:
The iron ring and copper ring pneumatic butt welding machine is a complex and intelligent resistance butt welding machine specially designed for welding metal circles, D-rings, triangle frames, etc. The model of Xinxing Welding is UNQ. Generally, there is no need to look at the wiring method of the controller. Only buy a control after accidentally knocking or burning it

      Iron ring copper ring pneumatic butt welding machineIt is a complex and intelligent machine designed for welding metal circles,For resistance butt welding machines such as D-rings and triangular frames, Xinxing Welding’s model is UNQ. Generally, there is no need to look at the wiring method of the controller. Only read this if you accidentally crash or burn out the controller, then purchase the controller and install it yourself. There are quite a few things to pay attention to, so please read carefully!


 Butt welding machine controller diagram

1. Description of wiring board terminals:


Terminal number

Terminal name

How to use and function instructions

Remarks

1、2、14

Sampling signal input during constant current control

No. 1 and No. 2 are the signal input terminals of the transformer;

1. No. 14 is the signal input terminal of the induction coil.

Current transformer signal cannot be accessedNo. 14! Otherwise the controller will be burned!

3、4、5、6

Triac trigger terminal

No. 3 and No. 4 are a set of triggers, No. 3 is connected to the cathode of a thyristor, and No. 4 is connected to the emitter;

No. 5 and No. 6 are a set of triggers, No. 5 is connected to another thyristor cathode, and No. 6 is connected to the emitter.

3, 4, 5, and 6 cannot be picked incorrectly! Wrong connection may burn the controller and thyristor!

7、8

Controller power supply

Nos. 7 and 8 are the power input terminals of the controller.

If there is no current output during operation and appearsEr02”, make sure that terminals 3, 4, 5, and 6 are not connected incorrectly, please swap wires 7 and 8.

9、10、16、19

Start and thermal protection input

No. 9 and No. 10 are the No. 1 start signal inputs, and the current specifications are executed when starting;

No. 9 and No. 19 are the No. 2 start signal inputs. When starting, the last specification, namely No. 9 specification, is fixed;

No. 9 and No. 16 are thermal protection device signal inputs

1. If the external thermal protection device is a normally open contact, please set "AA" to "00"

2. If the external thermal protection device is a normally closed contact, please set "AA" to "01"

3. If the "AA" setting is wrong, it will prompt "Er03

11、12、13、17

Air valve output

Nos. 11 and 17 are the output terminals of the main air valve (24V

Nos. 12 and 17 are the output ends of the upsetting valve (24V

13. No. 17 is the auxiliary air valve output end (24V)

The common terminal of each valve isTerminal 17 +24V

1. The maximum power of a single air valve shall not be greater than 3.6W, and the total output power of the three groups shall not be greater than 10W.

2. If the power of a single air valve exceeds 3.6W or the rated voltage of the air valve is not 24V, please connect an external power supply and a 24V intermediate relay.

3. When Ab=01, terminals 13 and 17 are fault action outputs.

4. When there is no auxiliary air valve, No. 13 and No. 17 can be used as the welding end signal output, which may be used in the welding production line.

17、18

24V power output

The 17th is + and the 18th is -

Maximum power + power of each valve≤10W

 

Note:1. Please do not change the wiring at will! If there is no current output and Er02 appears during operation, please swap wires 7 and 8 of the power supply after making sure that 3, 4, 5, and 6 are not connected incorrectly.

2. If Er08 appears during welding, please replace 7 and 8 at the same time, and 3 and 4 with 5 and 6 (ie, 3 and 5, 4 and 6).

3. The rated voltage of each gas valve is 24VDC, and the power should be less than 3.6W. Otherwise, an external power supply and 24V intermediate relay should be connected.

4. RP high-power discharge resistor, recommended specification 100W 1KΩ wire-wound resistor, R and C are absorption loops, R parameter 5-20Ω greater than 10W, C parameter 0.22-2.2uF 630V oil-immersed capacitor, when the transformer power is large, the larger value should be taken.

Wuxi Xinxing Welding Equipment Factory was established inIn 1993, we have focused on resistance welding machines for nearly 30 years. Our products include: butt welding machines, pneumatic butt welding machines, flash butt welding machines, hydraulic butt welding machines, copper and aluminum pipe butt welding machines, automatic butt welding machines, spot welding machines, pneumatic spot welding machines, medium frequency spot welding machines, energy storage spot welding machines, precision spot welding machines, automatic spot welding machines, projection welding machines, frequency conversion There are more than 300 types of projection welding machines, medium frequency projection welding machines, row welding machines, fully automatic welding production lines, seam welding machines, medium frequency seam welding machines, resistance brazing machines and supporting printing machines, spark testing machines, high voltage testing machines, wire payoff machines, etc., with more than 5,000 long-term cooperative customers, and the quality is comparable to major imported brands. Welcome to learn more and buy!

 

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