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Advantages and usage methods of CNC wire butt welding machine casters-Xinxing Welding

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
Wuxi Xinxing Welding Equipment Factory

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Advantages and usage methods of CNC wire butt welding machine casters-Xinxing WeldingWuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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Advantages and usage methods of CNC wire butt welding machine casters-Xinxing Welding
Release time:2022.03.07
Summary of information:
The CNC wire butt welding machine is a semi-automatic butt welding machine among the resistance welding machines produced by Xinxing Welding. It uses two 2.5" universal double-brake polyurethane wheels (movable casters) and two 2.5" directional wheels (fixed casters) to help move. It is also called a mobile butt welding machine. This kind of casters is convenient.
The CNC wire butt welding machine is a semi-automatic butt welding machine among the resistance welding machines produced by Xinxing Welding. Because it uses two 2.5" universal double-brake polyurethane wheels (movable casters) and two 2.5" directional wheels (fixed casters) to help move, it is also calledMobile butt welding machine, this kind of caster is convenient and practical, let’s take a look at its advantages and how to use it.
Mobile butt welding machine


The advantages of polyurethane wheels are:


1. Anti-slip and silent
2. Shock absorption and wear resistance
3. Light and convenient
4. Strong carrying capacity
5. Corrosion resistance, high elasticity
6. Radiation resistance and tear resistance
7. Save time and effort
8. Steering 360 degrees without blind spots
9. One-click locking and one-click unlocking
10.Brand prosperity


How to operate:

Fixed casters: The fixed bracket is equipped with single wheels and can only move in a straight line.
Movable casters: The 360-degree turning bracket is equipped with a single wheel, so it can travel in any direction.
1. When you want to fix the butt welding machine, press down the black brake pad on the movable caster until you see the center bulge.
2. When moving the butt welding machine, lift up the black brake pads on the movable casters until the center point becomes flat.

Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years, with more than 300 product styles, whether used in wire and cable, wire drawing, welding wire, construction, hardware processing, and non-ferrous metal industries.Automatic butt welding machineManual butt welding machines, stationary butt welding machines or mobile butt welding machines, low power butt welding machines or high power butt welding machines are all available. Whether they are spot welding machines, medium frequency spot welding machines or automated welding production lines used in machinery manufacturing, automobile manufacturing, environmental protection bag cages, chemical tonnage barrels, hardware appliances, filters, instrumentation and other industries, they are also covered. Whether they are small resistance brazing machines or large brazing machines used for motors and ultra-high voltage, they can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
            

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Contact Xinxing

  • After-sales phone number:400-001-0502
  • Pre-sales phone number:199-5222-1801
  • Email:cnhjsb@163.com
  • Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

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400-001-0502

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Heating characteristics of DN1S CNC stainless steel spot welding machine-Xinxing Welding Machine
Summary of information:
1. The influence of resistance on spot welding heating 1) Contact resistance between the electrode and the workpiece: heat generation 5~10% Function: The heat generated by the contact resistance plays an important role in establishing the temperature field in the early stage of welding and the uniform flow of the welding current 2) Internal resistance of the workpiece itself: 90~95% heat generation Function: this part

DN CNC spot welding machine diagram


1. The influence of resistance on spot welding heating

1) Contact resistance between electrode and workpiece: heat generation 5~10%

Function:
The heat generated by contact resistance plays an important role in establishing the temperature field in the early stage of welding and the uniform flow of welding current.

2) Internal resistance of the workpiece itself: 90~95% of heat production
Function: This part of heat is the basis for the formation of the banyan core, and together with the current field, it establishes the temperature field distribution and its change pattern in the welding zone.

2. Effect of welding current on spot welding heating

Welding current: The general setting value is the percentage of the total power of the welding machine. The setting range is: 0-99%. When set to 0, the minimum output is about 30% of the total power; when set to 99, the maximum power output.

1) Centralized heating
During spot welding, the current line along the electrode will produce concentrated contraction at the joint surface of the two workpieces. As a result, a concentrated heating effect will be produced at the joint surface, which is the part that needs to be connected during spot welding.

2) Plastic ring
The current density peaks at the edge of the bonding surface, where the heating intensity is maximum, so a sealed plastic connection zone will appear first. This sealing ring is beneficial to ensure the normal growth of the nugget and prevent oxidation and spatter.

3) Thermal balance of spot welding

Thermal balance = heat production + heat dissipation

Heat production: The heat generated by melting the base metal to form a nugget accounts for 10~30% of the total heat production. Its size depends on the thermophysical properties of the metal and the size of the nugget (amount of melted metal), and has nothing to do with the specification characteristics.

Heat dissipation: The heat lost by heat dissipation accounts for 70~90% of the total heat production. Heat dissipation methods: water cooling, heat conduction, air cooling, radiation. The most important thing is electrode water-cooling heat dissipation, accounting for 30~50%, followed by workpiece heat conduction 20%, and air-cooling radiation accounting for 5%, which are related to the electrode shape, material physical properties, and welding specifications.

Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: semi-automatic butt welding machine, pneumatic butt welding machine, flash butt welding machine, medium frequency butt welding machine, hydraulic butt welding machine, large copper rod butt welding machine, automatic butt welding machine, special butt welding machine, foot pedal spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, automatic spot welding machine, multi-head spot welding machine, customized spot welding machine, projection welding machine, There are more than 300 types of frequency projection welding machines, AC row welding machines, medium frequency row welding machines, automatic row welding mesh welding machines, AC seam welding machines, medium frequency seam welding machines, brazing machine diffusion welding machines, spark testing machines, ribbon meter printing machines, high-speed ribbon meter printing machines, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us: 400-001-0502.
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