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How much power does a CNC wire butt welding machine generally consume?

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
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How much power does a CNC wire butt welding machine generally consume?Wuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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How much power does a CNC wire butt welding machine generally consume?
Release time:2022.03.07
Summary of information:
CNC metal wire butt welding machines generally connect iron wires with diameters of 1-6, copper wires, aluminum wires, titanium wires, etc., and the power is not high. There are 3KVA, 5KVA, and 10KVA models UN3S, which is a model under the category of Xinxing welding resistance welding machines. It has low power and low power consumption. How to calculate it?
CNC metal wire butt welding machines generally connect iron wires, copper wires, aluminum wires, titanium wires, etc. with a diameter of 1-6, and the power is not large. There are 3KVA, 5KVA, and 10KVA models UN3S, which is Xinxing WeldingResistance welding machineOne of the major categories has low power and low power consumption. How to calculate it?

Butt welding machine diagram


For example, when using 10KVA UN3S to connect a 4mm diameter copper wire, it takes about 10 cycles or 0.2 seconds, and the welding current is 70% of the total power, which is 7000A.Welding voltage is 1.75V

It is calculated according to the following formula: welding current * welding voltage + internal loss of welding machine, = actual power consumption of welding machine
​ ​ Then use 7000*1.75+500=12.75KW, which is 12.75 kilowatt-hours of electricity. One takes 0.2 seconds, which is 300 units, 12.75/300=0.04 yuan/unit

Another example is a 5KVA machine. When using 40% of the power, that is, a welding current of about 2000A, the welding voltage is within 1.5V. The actual power consumption of the welding machine = 2000*1.5+500=3.5KW, which means continuous welding. One hour of welding consumes 3.5 kilowatt-hours of electricity. Under normal circumstances, it is necessary to load and unload materials. It is impossible to weld continuously. Welding is instantaneous, and butt welding is only between 0.1-0.3 seconds. The specific power consumption can only be estimated. If you want accurate measurement, you can only install an electric meter.



Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years, with more than 300 product styles, whether it is automatic butt welding machines or manual butt welding machines used in wire and cable, wire drawing, welding wire, construction, hardware processing, and non-ferrous metal industries, stationary butt welding machines or mobile butt welding machines, low-power butt welding machines orHigh power butt welding machineThey are all available, whether they are spot welding machines or medium frequency spot welding machines or automated welding production lines used in machinery manufacturing, automobile manufacturing, environmentally friendly bag cages, chemical tonnage barrels, hardware and appliances, filters, instrumentation and other industries. Whether they are small resistance brazing machines or large brazing machines for motors, UHV, they can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
            

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Principle of DN1S CNC stainless steel spot welding machine
Summary of information:
DN1S CNC stainless steel spot welding machine is one of the AC spot welding machines, CNC spot welding machines, and power frequency spot welding machines. It is also the most basic resistance spot welding machine and belongs to the resistance welding machine category. Its principle is as simple as the resistance welding machine. There is a big difference between resistance spot welding and butt welding.

AC spot welding machine diagram


       DN1S CNC stainless steel spot welding machine is one of AC spot welding machines, CNC spot welding machines, and power frequency spot welding machines. It is also a basic resistance spot welding machine and belongs to the resistance welding machine category. Its principle is as simple as that of a resistance welding machine.


Resistance spot welding is very different from butt welding. One is horizontal and the other is vertical. Butt welding is pushing and pressing horizontally and horizontally at 0 degrees, moving left and right; while spot welding is pressing vertically at 90 degrees vertically, and moving up and down. It is a connection method that places two metal workpieces one above the other between conductive electrodes, adds pressure to cause current to pass through the metal workpiece, and then uses the resistance heat of the workpiece itself to partially melt or plasticize it to form a metal bond.

When spot welding, the workpieces are only joined on a limited contact surface, that is, a "point". Spot welding is divided into single spot welding and multi-spot welding. Multi-spot welding uses 2 or more electrodes for welding. At present, our factory has records of using 24 electrodes. It is a multi-head welding that welds 2 or more points at the same time or according to an automatic control program. It is an economical, efficient and important welding method.

   

Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: semi-automatic butt welding machine, pneumatic butt welding machine, flash butt welding machine, medium frequency butt welding machine, hydraulic butt welding machine, large copper rod butt welding machine, automatic butt welding machine, special butt welding machine, foot pedal spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, automatic spot welding machine, multi-head spot welding machine, customized spot welding machine, projection welding machine, There are more than 300 types of frequency projection welding machines, AC row welding machines, medium frequency row welding machines, automatic row welding mesh welding machines, AC seam welding machines, medium frequency seam welding machines, brazing machine diffusion welding machines, spark testing machines, ribbon meter printing machines, high-speed ribbon meter printing machines, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us: 400-001-0502.
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