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How to operate the pneumatic butt welding machine for iron rings and copper rings
Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment! QQ online consultationSitemapContact us
How to operate the pneumatic butt welding machine for iron rings and copper rings
Release time:2022.03.09
Summary of information:
The iron ring and copper ring pneumatic butt welding machine is an economical and affordable ring welding machine. It is a resistance butt welding machine specially built by Xinxing Welding for various metal rings. It uses a complex structure and a protruding welding station, which is more user-friendly and convenient to use, and the operation is also very simple. Real welding only requires pressing the pedal.
The iron ring and copper ring pneumatic butt welding machine is an economical and affordableRing welding machine, is a resistance butt welding machine specially built by Xinxing Welding for various metal rings. It uses a complicated structure and a protruding welding station, which is more user-friendly, easier to use, and easy to operate. The actual welding only requires one step on the pedal, and most of it is preparation work.
1. Set parameters, such as welding current, welding time, upsetting time, etc.
2. Adjust the pressure, pull out the pressure adjustment button, increase the pressure and turn it to the right until the value stops. To reduce the pressure, first empty the air valve to the left, then turn it to the right to reach the desired value.
3. Put the metal ring between the electrodes so that the joint to be welded is in the middle of the left and right electrodes
4. Step on the pedal and it will automatically tighten + automatic welding machine + automatic upsetting + automatic stop
Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years, with more than 300 product styles, whether it is automatic butt welding machines or manual butt welding machines used in wire and cable, wire drawing, welding wire, construction, hardware processing, non-ferrous metal industries, fixed butt welding machines Machines or mobile butt welding machines, low-power butt welding machines or high-power butt welding machines are all available, whether they are spot welding machines or medium frequency spot welding machines used in machinery manufacturing, automobile manufacturing, environmentally friendly bag cages, chemical tonnage barrels, hardware and electrical appliances, filters, instrumentation and other industries,Automated welding production lineIt also covers everything, whether it is a small resistance brazing machine or a large brazing machine for motors, UHV, it can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
Now let’s go into details step by step, please read carefully
1. Set parameters, such as welding current, welding time, upsetting time, etc.
2. Adjust the pressure, pull out the pressure adjustment button, increase the pressure and turn it to the right until the value stops. To reduce the pressure, first empty the air valve to the left, then turn it to the right to reach the desired value.
3. Put the metal ring between the electrodes so that the joint to be welded is in the middle of the left and right electrodes
4. Step on the pedal and it will automatically tighten + automatic welding machine + automatic upsetting + automatic stop
Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years, with more than 300 product styles, whether it is automatic butt welding machines or manual butt welding machines used in wire and cable, wire drawing, welding wire, construction, hardware processing, non-ferrous metal industries, fixed butt welding machines Machines or mobile butt welding machines, low-power butt welding machines or high-power butt welding machines are all available, whether they are spot welding machines or medium frequency spot welding machines used in machinery manufacturing, automobile manufacturing, environmentally friendly bag cages, chemical tonnage barrels, hardware and electrical appliances, filters, instrumentation and other industries,Automated welding production lineIt also covers everything, whether it is a small resistance brazing machine or a large brazing machine for motors, UHV, it can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
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- After-sales phone number:400-001-0502
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What should we pay attention to when welding galvanized sheets with DN1S CNC stainless steel spot welding machine?
Summary of information:
Xinxing's DN1S CNC stainless steel spot welding machine is often used to weld environmentally friendly ventilation ducts, that is, galvanized iron sheet workpieces, cold-rolled sheet metal stamping parts, etc. We need to know the following issues when welding non-galvanized sheets: 1. Difficulties in spot welding of galvanized sheets: 1. The melting point of the zinc layer is low and melts faster than the steel plate. The molten zinc metal

Xinxing's DN1S CNC stainless steel spot welding machine is often used to weld environmentally friendly ventilation ducts, that is, galvanized sheet iron workpieces, cold-rolled sheet metal stamping parts, etc. When welding non-galvanized sheets, we need to know the following issues:
1. Difficulties in spot welding of galvanized sheets:
1. The zinc layer has a low melting point and melts faster than the steel plate. The molten zinc metal flows into the gap, increasing the contact surface. The current density becomes smaller, requiring a larger current.
2. When the temperature rises, the zinc layer and the electrode tip often form compounds and stick together. The electrical and thermal conductivity of the electrode tip deteriorates. If the temperature rises further, the electrode will be damaged by contamination and will be damaged, and the zinc layer of the workpiece will be damaged in a larger area.
3. If the zinc layer metal enters the molten steel nugget area, crystallization cracks will occur, so the zinc layer must be extruded out of the welding area before the steel plate melts.
2. Solution:
1. Compared with the welding current of low carbon steel of equal thickness, increase the welding current by 30% to 50%, and then increase the pedaling strength, that is, the electrode pressure can be increased by 20% to 30%.
Compared with low carbon steel, under the same electrode pressure, its spark splash rises much higher, and the slow rise time is increased to prevent splash.
2. Use chromium zirconium copper or aluminum oxide copper electrode for welding, air cooling or water cooling, water cooling is better.
3. Frequently grinding off the compound on the electrode head or using projection welding is the best solution to solve the problem of electrode sticking.
4. Metal vapor and oxide fumes of zinc element are toxic to the human body, so please strengthen ventilation.
Wuxi Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years and has core technologies. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, and multi-stranded copper wires. Aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head spot welding machine, bag cage spot welding machine Machine, mesh welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, medium frequency welding machine, automatic mesh welding machine, AC seam welding machine, medium frequency seam welding machine, brazing machine diffusion welding machine, There are more than 300 types of spark testing machines, ribbon meter printers, high-speed ribbon meter printers, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us: 400-001-0502.
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