Language
How to maintain and maintain the pneumatic butt welding machine for iron rings and copper rings
Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment! QQ online consultationSitemapContact us
Xinxing. Intelligent resistance welding equipment and solution service provider 33 years of deep experience in the industry help companies solve difficult welding problems and improve welding efficiency!
National service hotline:400-001-050213395100070
How to maintain and maintain the pneumatic butt welding machine for iron rings and copper rings
Release time:2022.03.11
Summary of information:
The iron ring and copper ring pneumatic butt welding machine is a relatively complicated butt welding machine among the Xinxing welding resistance welding machines. The model is UNQ. It mainly welds metal rings with a diameter of 3-12, such as iron rings, steel frames, copper rings, aluminum rings, titanium rings, etc. No matter what kind of material is welded, its maintenance and upkeep are similar, with only 3 items
The iron ring and copper ring pneumatic butt welding machine is a relatively complicated one among the Xinxing welding resistance welding machines.Butt welding machineThe model is UNQ. It mainly welds metal rings with a diameter of 3-12, such as iron rings, steel frames, copper rings, aluminum rings, titanium rings, etc. No matter what kind of material is welded, its maintenance and upkeep are similar, and only 3 items are enough.
1. Daily maintenance:
1. Always remove debris and metal spatter after welding. In particular, the contact surface of the jaws should be carefully cleaned of dirt until it maintains its original metallic luster.
2. Do not leave electrical components in a humid environment.
3. Always check for poor contact problems and insulation conditions in the circuit.
2. Regular maintenance
1. Lubricate the spring regularly
2. Check the clamp of the four electrodes to see if the clamping force is normal and whether the left and right upper and lower electrodes are on the same line. If there is any deviation, correct it.
3. Check whether the guide operation of the shaft runs smoothly.
4. Check the clearance of the machine head and the tightening of the connecting screws.
5. Are the controller buttons flexible?
6. Is the elasticity of the button switch normal?
3. Performance test
1. Use a large current measuring instrument to detect the welding current and energization time to see if they are consistent with the set values.
2. Use a microohmmeter to directly measure the secondary circuit to see if the secondary circuit is enlarged and confirm whether the fastening bolts are loose.
Wuxi Xinxing Welding Equipment Factory was established in 1993 and has focused on resistance welding machines for nearly 30 years. Its products include: butt welding machines, pneumatic butt welding machines, flash butt welding machines, hydraulic butt welding machines, copper and aluminum pipe butt welding machines, automatic butt welding machines, spot welding machines, pneumatic spot welding machines, medium frequency spot welding machines, energy storage spot welding machines,Precision spot welding machine, automatic spot welding machine, projection welding machine, variable frequency projection welding machine, medium frequency projection welding machine, row welding machine, fully automatic welding production line, seam welding machine, medium frequency seam welding machine, resistance brazing machine and supporting printers, spark testing machines, high voltage testing machines, pay-off machines, etc., more than 300 types, with more than 5,000 long-term cooperative customers, and the quality is comparable to major imported brands. Welcome to learn about and purchase!
Hot product recommendations
-
300KVA copper bar soft connection diffusion welding machine
Power: 300KVA Model: DBTH-300 Overlap: Copper skin, copper strip, copper foil soft connection, stainless steel, etc., and can also weld dissimilar materials. The hydraulic high-power medium-voltage medium-frequency copper bar soft connection diffusion welding machine mainly welds the same multi-layer copper strip, copper foil and copper skin into soft and hard copper bar connectors. It can also weld stainless steel strips, titanium zirconium and tantalum strips and multi-layer dissimilar materials. Mainly used for conductive connections in new energy vehicles, electric power stations, electrical switches, smelting power supplies, welding machines and other industries.
-
150KVA copper strip soft connection diffusion welding machine
Power: 150KVA Model: DBTH-150 Overlap: soft connection of copper skin and copper strip, stainless steel, etc., and can also weld dissimilar materials. The variable frequency polymer diffusion welding machine is a welding method that brings the surfaces of workpieces into contact with each other under a certain temperature and pressure, causing a fine liquid phase to be produced on the surface of the workpiece and gradually diffusing each other to achieve bonding. It is mainly used for soft connections of new energy vehicle batteries, soft copper bar connections of power supplies, secondary output connections of large power supplies in petrochemical industry, smelting, welding machine connection copper strip joints, etc.
-
SUN pneumatic automatic flash butt welding machine
1. Originated in 1993 2. Xinxing’s 26-year history 3. Always adhere to all-copper welding machines 4. 10-year long design life 5. 20-year service life record 6. Serve 4000+ customers 7. CQC certified products
-
UN6 flash pneumatic resistance butt welding machine
The UN6 flash pneumatic resistance butt welding machine is widely used in the butt jointing of various metal round materials, flat materials, and pipes. With different special molds, it can also weld various special-shaped materials and copper and aluminum pipe joints. The UN6 flash pneumatic butt welding machine adopts pneumatic clamping and pneumatic transverse upsetting. It is also equipped with a special butt welding controller, which can accurately adjust the welding current and welding time. The welding output can be configured as required and adopts two control methods, primary voltage feedback and secondary current feedback, to ensure consistent welding current. Just step on the foot switch to complete the entire welding process. The machine has a high degree of automation and stable welding quality. Compared with the previous standard version, the welding stroke limit and upsetting air pressure conversion functions have been updated. The non-standard version is controlled by PLC programmer, and can be equipped with optional tempering device, ejector cylinder, and positioning cylinder auxiliary action. In addition to the above extended functions, the high-end version adopts modular design and linear guide rail guidance for higher precision and easier maintenance. Please read below for advantages and features
-
DBZ medium frequency resistance spot welding machine
Xinxing medium frequency inverter pneumatic resistance spot welding machine is a three-phase alternating current that is rectified into DC, and then through an inverter circuit composed of IGBT power devices, it is converted into an intermediate frequency 1000-4000HZ AC square wave output. After being stepped down by a transformer, it is rectified into DC and supplied to the electrode for welding the workpiece. Current feedback and pulse width modulation (PWM) are used to obtain stable current output. It is one of the cutting-edge resistance welding methods today. The medium-frequency resistance spot welding machine can be used for spot welding and multi-point projection welding of ordinary low carbon steel plates, stainless steel plates, galvanized sheets, aluminum plates and wires. It can also be used for spot welding and nut projection welding of high-strength steel and hot-formed steel in the automobile manufacturing industry, as well as resistance brazing and spot welding of copper wires in the high and low voltage electrical industry, brazing of silver points and copper plates, composite silver point welding, etc. Please read below for advantages and features
-
Semi-automatic CNC UN2S copper rod resistance butt welding machine butt welding machine
1. This series of products ranks top 2 in the national market share 2. Originated in 1993 3. Xinxing’s 28-year history 4. Always adhere to all-copper welding machines 5. 10-year long design life 6. 20+ years service life 7. Serve 5000+ customers 8. CQC certified products 9. 90% repeat customers
-
160KVA copper stranded wire pneumatic butt welding machine
Model: UNG-160 Power: 160kva Butt: 50~300 square meters of copper stranded wire, aluminum stranded wire, copper rod, aluminum rod 160KVA copper stranded wire butt welding machine adopts pneumatic pressurization, photoelectric positioning, touch screen programming control, water cooling, low-voltage and high-current intelligent resistance welding machine, and welds copper multi-strand wires and aluminum multi-strand wires with sleeves Wire, stranded conductor, welded firmly in 2 seconds, smooth and without flash. Please read below for advantages and features
-
UNG precision multi-stranded copper wire butt welding machine
Model: UNG-5 Power: 5Kva Suitable for: rapid welding of multi-stranded conductors, copper strands, tinned copper strands, and aluminum strands in wire and cable factories. The UNG precision multi-stranded wire butt welding machine is a single-phase AC resistance butt welding machine. This welding machine is mainly used for welding multi-strand conductors in the wire and cable industry. It is used with casings and is welded and formed in one go. The joints are strong and beautiful, with no flash or burrs, and the wire diameter does not change. It can be directly threaded through the mold, so that the production can be changed without stopping the machine.
-
CNC type UNG multi-stranded wire butt welding machine butt welding machine
Model: UNG-5 Power: 5KVA CNC UNG multi-strand wire butt welding machine belongs to the single-phase AC resistance butt welding machine category. This welding machine can butt weld 0.75-10 square meters of copper multi-stranded wires, 4-16 square meters of aluminum multi-strand wires and various metal wires, such as steel wires, copper wires, aluminum wires, titanium alloy wires, etc. It is suitable for the welding of round rods and small wires in wire drawing, cable and metal wire processing industries. 1. Xinxing’s 30-year history 2. Always adhere to all-copper welding machines 3. 10-year long design life 4. 20+ years of service life 5. Serving 11,000+ customers 6. CE certified products 7. 90% are repeat customers
-
50KVA pneumatic multi-stranded wire butt welding machine
Model: UNG-50 Power: 50KVA Butt connection: 16-120 square copper stranded wire, 25-120 square aluminum stranded wire, tinned stranded wire φ4-12 copper rod φ4-16 aluminum rod Pneumatic multi-strand wire butt welding machine is one of the resistance welding machines (butt welding machines). A pneumatic butt welding machine developed by Xinxing Welding Equipment Factory in 2005. It adopts pneumatic clamping and pneumatic transverse upsetting, and is equipped with an internal and external full water cooling system and a special butt welding controller, which can accurately adjust parameters. At the same time, it can be used with casings to weld multi-core wire harnesses and single-core copper wires without burrs.
News·Information
Contact Xinxing
- After-sales phone number:400-001-0502
- Pre-sales phone number:199-5222-1801
- Email:cnhjsb@163.com
- Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province
Wuxi Xinxing Welding Equipment FactoryAll rights reserved
Su Public Network Security No. 32020602001105Su ICP No. 11039752
Service hotline 400-001-050213395100070 new manager
Email:cnhjsb@163.com
Factory address: Huishan District, Wuxi City, Jiangsu ProvinceHuamingqiao Industrial Zone, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province
Follow the public account
Official WeChat
QR code
Common faults and troubleshooting methods of DN1S CNC stainless steel spot welding machine
Summary of information:
DN1S CNC stainless steel spot welding machine is a type of Xinxing welding resistance welding machine. It can weld many workpieces, whether it is welding stainless steel plate workpieces, iron workpieces or galvanized sheet workpieces. If a fault occurs, please search for the phenomenon and cause according to the following chart to find the troubleshooting method: Fault phenomenon So
DN1S CNC stainless steel spot welding machine is a type of Xinxing welding resistance welding machine. It can weld many workpieces, whether it is welding stainless steel plate workpieces, iron workpieces or galvanized sheet workpieces. If a fault occurs, please use the following chart to find the phenomenon and cause and find the troubleshooting method:
|
Fault phenomenon |
Cause of failure |
Troubleshooting |
|
The power indicator light does not light up |
1、Incoming line380VThe power is not turned on. 2, The power indicator light is broken. |
1, Troubleshoot the incoming power supply failure. 2, Replace the indicator light with a new one. |
|
The power indicator light is on and the controller does not work. |
1、The travel switch is not turned on. 2、The travel switch is damaged. 3、The controller is damaged. |
1、Turn on the travel switch. 2、Replace the travel switch. 3、Replace the controller. |
|
The controller is active, but the current on the workpiece is too small or there is no current. |
1、The surface of the workpiece is severely oxidized or contaminated. 2、Electrode is severely oxidized 3、Each connection point is severely oxidized or the screws are loose. 4、Damage to secondary insulation 5、Damaged thyristor 6、Controller damaged |
1、Remove oil stains from workpiece surface 2、Polish the electrode surface oxide 3、Polish each connection point and tighten the screws 4、Re-insulate the secondary insulation 5、Replace thyristor 6、Replace controller |
|
The solder joints burned through and there was serious spatter between the electrodes. |
1、Current adjustment is too large 2、Power-on time is too long 3、Electrode pressure is too small 4、The surface of the electrode tip is serious |
1、Turn down the current 2、Shorten power-on time 3、Adjust the travel switch upward to increase the pressure 4、Polished electrode tip surface |
|
Solder joint indentation is too deep |
1、Current adjustment is too large 2、Power-on time is too long 3、Electrode end is too small |
1, reduce the current 2, shorten the power-on time 3, Correct the electrode end surface to make it larger |
|
Solder joint strength is not enough |
1, Current adjustment is too small 2, The power-on time is too short 3, Electrode pressure is too small 4, The upper and lower electrodes are not aligned
|
1, increase the current Extend the power-on time Adjust the travel switch upward to increase the pressure Adjust the position of the upper and lower electrodes to align them |
Wuxi Xinxing Welding Equipment Factory, focusing on resistance welding machines for 29 years, with core technology, products include: copper rod and aluminum rod butt welding machine, steel bar butt welding machine, wire rope butt welding machine, copper and aluminum pipe butt welding machine, copper and aluminum row butt welding machine, flange butt welding machine, multi-strand copper wire and aluminum wire butt welding machine, wheel shell Flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil belt spot welding machine, aluminum spot welding machine, multi-head spot welding machine, bag cage spot welding machine, mesh row Welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, intermediate frequency row welding machine, automatic row welding mesh welding machine, AC seam welding machine, medium frequency seam welding machine, brazing machine diffusion welding machine, spark There are more than 300 types of testing machines, ribbon meter printers, high-speed ribbon meter printers, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us: 400-001-0502.
Hot product recommendations
