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How to debug the pneumatic butt welding machine for iron rings and copper rings?

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
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How to debug the pneumatic butt welding machine for iron rings and copper rings?Wuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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How to debug the pneumatic butt welding machine for iron rings and copper rings?
Release time:2022.03.11
Summary of information:
The iron ring and copper ring pneumatic butt welding machine is a pneumatic ring welding machine, a circle welding machine and a circle butt welding machine. It is a resistance welding machine optimized by Xinxing Welding through several iterations. It has a better structure and the welding head is pointed forward. It is more convenient to use and simple to debug. It only takes a few steps. 1. Inspection before debugging
The iron ring and copper ring pneumatic butt welding machine is a pneumatic ring welding machine, a circle welding machine and a circle butt welding machine. It is a resistance welding machine optimized by Xinxing Welding through several iterations. It has a better structure and the welding head is pointed forward. It is more convenient to use and simple to debug. It only takes a few steps.


Iron ring welding machine diagram


1. Inspection before debugging

1) Check whether the connection cable is correct according to the instruction manual. Measure whether the insulation resistance of each live part to the fuselage meets the requirements.
2) Check whether the grounding of the fuselage is reliable. Whether the ground conductor cross-section is greater than 4mm2
3) Check whether the grid voltage is 380V.
4) Check whether the cross section of the power supply wire is selected according to 8A/mm2.

2. Debugging
1) Power-on inspection, check whether the switches of the control equipment are operating normally, and then operate the mechanical parts without welding current to disconnect the controller's welding current. Start the welding machine and check the working procedure and pressurization process.
2) Selection of welding parameters
Clamp the seam of the circle to the middle of the left and right electrodes for test welding. During the test, the welding parameters (electrode pressure, clamping time, welding time, welding current, upsetting time, upsetting force, etc.) are adjusted to obtain welding quality that meets the requirements.
It should be noted here that because the small circle is fully enclosed, it is not easy to dissipate heat and requires more power than ordinary ones.
3) Quality inspection
For the welding of general workpieces, after a certain number of trial welds, there should be no deep indentations, cracks and over-burning after visual inspection, and then the tensile and bending test can be passed before it can be officially put into use.


Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years, with more than 300 product styles, whether it is automatic butt welding machines or manual butt welding machines used in wire and cable, wire drawing, welding wire, construction, hardware processing, and non-ferrous metal industries, stationary butt welding machines or mobile butt welding machines, low-power butt welding machines or high-power butt welding machines. It has everything covered, whether it is spot welding machines or medium frequency spot welding machines and automated welding production lines used in machinery manufacturing, automobile manufacturing, environmentally friendly bag cages, chemical tonnage barrels, hardware and appliances, filters, instrumentation and other industries. Whether it is small resistance brazing machines or large brazing machines for motors, UHV, they can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
            

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How to set the welding parameters of DN1S CNC stainless steel spot welding machine?
Summary of information:
DN1S CNC stainless steel spot welding machine is an entry-level foot-operated spot welding machine. Based on the first-generation DN, it adopts a mini LCD controller and a contactless switch semiconductor control. It is not only integrated and user-friendly but also increases the service life of the appliance by 5 times. It is easy to operate and the welding parameters can be accurately set. There are not many steps to set up. Follow me.

Stainless steel spot welding machine Figure 2


DN1S CNC stainless steel spot welding machine is an entry-level foot-operated spot welding machine. Based on the first-generation DN, it uses a mini LCD controller and a contactless switch semiconductor control. It is not only integrated and user-friendly but also increases the service life of the appliance by 5 times. It is easy to operate and the welding parameters can be accurately set. There are not many steps to set up. Come and take a look with me.



1. Slow rise time to suppress spark splash

The time for the working current to rise from 0 to the welding current at a constant speed, setting range: 0-99, unit: cycle (1 cycle = 0.02 seconds), ferrous metals take less time, about 5 cycles and 0.1 seconds, non-ferrous metals are slightly longer than 10 cycles

2.Welding current:

Welding current setting value, the setting value is the percentage of the total power of the welding machine, the setting range: 0-99, when set to 0, the minimum output is about 30% of the total power; when set to 99, it is the maximum power output. Generally, it can be set to 50-80 according to the diameter of the welding workpiece. If it is the maximum diameter of the welding range, set it to 99.

3. Welding time:

The duration of the welding current on the workpiece, the setting range is 0-99, unit: cycle (1 cycle = 0.02 seconds); when set to 0, there is no welding current; when set to 99, continuous welding.

Others:

△, ▽ keys: corresponding to the addition and subtraction keys of each parameter.

Wuxi Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years and has core technologies. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, and multi-stranded copper wires. Aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head spot welding machine, bag cage spot welding machine Machine, mesh welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, medium frequency welding machine, automatic mesh welding machine, AC seam welding machine, medium frequency seam welding machine, brazing machine diffusion welding machine, There are more than 300 types of spark testing machines, ribbon meter printers, high-speed ribbon meter printers, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us: 400-001-0502.
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