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How does the Xinxing small medium frequency spot welder weld nickel-plated iron + copper nails?
Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment! QQ online consultationSitemapContact us

This small medium frequency spot welding machine is called split type in our factory.inFrequency spot welding machine,Although it is small, the scope of welding is quite wide. It is suitable for all small hardware parts. Commonly used are various small instrument parts, small switch and socket parts, small terminal plug-in connectors, heated conductive spring metal sheets, silver contacts, silver-plated nickel-plated small parts, metal filaments and dissimilar metals, etc. Today we will talk about how to weld nickel-plated iron + copper nails.
Nickel-plated iron + copper nails. The bottom width of the nickel-plated iron nails is 4.2mm and the thickness is 1.7mm. They are inserted into the L-shaped 0.85mm nickel-plated copper sheet and then welded together. The welding strength is required to reach 12KG. After welding, it is firm and reaches the peeling standard without discoloration or deformation. Take a look at the picture:
The process is as follows:
The result after welding is great, as shown in the picture below:
The advantages of this small medium frequency spot welding machine are:
1. The workpiece will not deform or discolor after welding
2. Energy saving, 30% energy saving than ordinary welding machine
3. Fast speed, millisecond speed.
4. High precision: 20-80 times that of ordinary spot welding machines
5. Suppress splash, precise current rising slope and time control, suppress spark splash by 90%
6. It has a wide welding range and can be tempered and welded on the basis of other welding machines.
7. Small impact on the power grid, three-phase power supply, power factor as high as 95-98%, no power compensation equipment required
8. The degree of automation is high. PLC and robots are connected to the production line, which is convenient and easy.
9. Precision and intelligence, the whole machine is small and exquisite, specially designed and manufactured for welding 3-layer boards, small thin parts and precision parts
Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, multi-strand butt welding machines Copper wire and aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head spot welding machine,Bag cage spot welding machine, mesh welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, medium frequency welding machine, automatic mesh welding machine, AC seam welding machine, medium frequency seam welding machine, brazing There are more than 300 kinds of machine diffusion welding machines, spark testing machines, ribbon meter printing machines, high-speed ribbon meter printing machines, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us.
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Contact Xinxing
- After-sales phone number:400-001-0502
- Pre-sales phone number:199-5222-1801
- Email:cnhjsb@163.com
- Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

Last time when we were installing a flash butt welding machine for a customer, an operator asked how to use the counting and pause functions. At that time, we were stunned. Such a simple question really came up blank. The settings above are the same as those on the controller of the DTN stainless steel spot welder. Today, the editor of Xinxing specially wrote a few functions here for easy reference when you don’t remember.
(1) Counting function
The controller has a counting function. When the "Counter" indicator light is on, the parameter value window will display the number of welding times. If it is used for the first time, the number of trial weldings will also be displayed. If you want to clear it and start over, just press and hold the "Counter/Normal" button for 10 seconds in the counting state, and the counter will be automatically cleared. Note that the counter does not count while adjusting the state.
(2) Pause function
During the continuous welding process, start the foot switch and the controller will stop immediately. Start the foot switch again and the controller will execute the next specification.
(3) The meaning of the fault prompt and its solution
During the working process, if the controller detects the following conditions, it will automatically turn off the output and display:
1 thyristor pass-through 1) Check whether the thyristor is damaged 2) Whether the wiring is correct
2 The thyristor is not conducting 1) Check whether the thyristor is damaged and whether the 3456# terminal wiring is correct. 2) Please swap the 78# wiring of the controller power supply.
3 overheated 1) Whether the thermal protection device operates (whether it is really overheated) 2) Whether the AA setting is correct
4 Overcurrent 1) Is the AH setting correct (if the parameter setting is too small)
5 Under current 1) Whether the AL setting is correct (such as the parameter setting is too small) 2) The workpiece is not placed properly or the contact is not good 3) The current setting value exceeds the maximum current of the transformer
6 The transformer range is too large Replace the transformer with a smaller range
7 Memory data error Check parameter settings
8 No sync signal 1) Check whether the wiring is consistent with the wiring diagram 2) Please swap 7 and 8 at the same time, and swap 3 and 4 with 5 and 6 (i.e. swap 35, swap 46)
Wuxi Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has core technology. Its products include: manual butt welding machine, pneumatic-flash butt welding machine, multi-strand wire welding machine, foot spot welding machine, pneumatic spot welding machine, medium frequency spot welding machine, row welding machine-welding production line, resistance automatic welding machine, energy storage welding machine, copper rod aluminum rod steel rod welding machine, auto parts spot welding machine, sheet metal case spot welding machine, home appliance hardware spot welding machine, There are more than 300 types of electronic and electrical spot welding machines, copper row and copper pipe welding machines, nut spot welding machines, stainless steel welding machines, foil strip spot welding machines, aluminum spot welding machines, multi-head spot welding machines, bag cage spot welding machines, mesh row welding machines, ton rack welding production lines, automatic resistance welding machines, brazing machines, diffusion welding machines, projection welding machines, seam welding machines, wire and cable optical cable supporting equipment, etc. If you are interested in our welding equipment, please contact us.
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