Language
Why is the performance of the pneumatic butt welding machine for iron rings and copper rings 30%-50% better than others?
Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment! QQ online consultationSitemapContact us
Xinxing. Intelligent resistance welding equipment and solution service provider 33 years of deep experience in the industry help companies solve difficult welding problems and improve welding efficiency!
National service hotline:400-001-050213395100070
Why is the performance of the pneumatic butt welding machine for iron rings and copper rings 30%-50% better than others?
Release time:2022.03.10
Summary of information:
The performance of the iron ring and copper ring pneumatic butt welding machine mainly depends on three factors, one is the brain controller, the other is the heart transformer, the three-clamp structure and the cylinder. Of course, for some people who only want to use a welding machine for 3-5 years, it doesn’t make sense to them. They just want it to be cheap, cheap, or cheap, and we can’t even tell you.
Iron ring copper ringPneumatic butt welding machinePerformance mainly depends on three factors, one is the brain controller, the other is the heart transformer, the three-clamp structure and the cylinder. Of course, for some individuals who only want to use a welder for 3-5 years, it does not make sense to them. They just want it to be cheap, cheap, cheap, and it is useless for us to talk nonsense. The resistance welding machine of Xinxing Welding is mainly targeted at large enterprises and individuals and self-employed individuals with long-term development.
1. Using high-quality high-permeability silicon steel sheets, the silicon steel sheets are sheared and cross-stacked to form a shell, so that most of the magnetic flux is confined to the core. The coil can thereby achieve a high degree of magnetic coupling without energy loss.
2. Use two sets of all-copper covered wires with different numbers of turns to make the coils. Their inductances are combined together. When an AC current flows through one set of coils, an AC voltage with the same frequency will be induced in the other set of coils, thus reducing the voltage better.
3. Use angle iron brackets to fix it, which is stable and corrosion-resistant.
4. The insulation grade reaches Class B and Class F, and the insulation temperature resistance is 130℃ and 150℃. The surface is also painted with insulating paint and baked solid, and its service life is guaranteed.
5. The current is large and the voltage is small. The maximum no-load voltage of the 10KW butt welding machine is only 3.27V, which is smaller than that of a mobile phone. It is safe and guaranteed.
6. With temperature switch and over-temperature alarm.
7. The job number, date number and nameplate information are complete and the quality is traceable.
2. Butt welding machine controller
1. Fast response speed: only 0.02 seconds
2. Discharge balance: discharge in 3 stages
3. Constant current/constant voltage optional control mode: Compare the sampling signal of welding current/voltage with the set value, and automatically compensate the grid voltage to maintain constant welding current/voltage.
4. Liquid crystal current/voltage display function: In constant voltage control mode, the primary voltage value of the welding transformer can be directly displayed; in constant current control mode, the primary current value of the welding transformer can be displayed using transformer sampling, and the secondary current value of the welding transformer can be displayed using induction coil sampling.
5. Storage function: 9 welding parameters can be stored for users to call.
6. It has single or continuous welding function.
7. Self-diagnosis and self-protection: During the welding process, if an abnormality is detected, the output will be automatically turned off and the error item will be illuminated.
8. Highly intelligent and integrated: The circuit is very simple and highly integrated, which greatly reduces the failure rate and makes it easier to maintain and maintain.
9. Counting function: Set the quantity and it will automatically count down. Or automatically accumulate and save.
10. Easy parameter setting: Use the ▲ up and down keys to select a parameter and press +- to adjust it.
3. Clamp structure and cylinder
1. Use a larger and thicker clamp arm than other manufacturers, which is firm and does not sway when pressurized.
2. More reasonable structure and more convenient to use
3. Repeatedly verified for 29 years.
4. The cylinder capacity of the brand is 30% larger than that of other brands, and the power is more powerful.
Xinxing Welding Equipment Factory is a resistance welding machine manufacturer with 29 years of experience integrating R&D, production and sales. Its products include:
1. Butt welding machines, micro butt welding machines, medium power butt welding machines, high power butt welding machines, ranging from manual to automatic.
2. Spot welding machine, semi-automatic foot-operated spot welding machine,Pneumatic spot welding machine, capacitor energy storage spot welding machine, medium frequency inverter spot welding machine, row welding machine, fully automatic welding production line, etc. There is always one suitable for you.
3. The projection welding machine can be quickly modified from the spot welding machine according to the workpiece material style.
4. Seam welding machine, power frequency AC seam welding machine, medium frequency DC seam welding machine, customized for you according to the workpiece.
5. Resistance brazing machine, customized according to the size of copper plate and copper bar.
If you are also interested in our welding equipment, please contact us: 400-001-0502.
Hot product recommendations
-
300KVA copper bar soft connection diffusion welding machine
Power: 300KVA Model: DBTH-300 Overlap: Copper skin, copper strip, copper foil soft connection, stainless steel, etc., and can also weld dissimilar materials. The hydraulic high-power medium-voltage medium-frequency copper bar soft connection diffusion welding machine mainly welds the same multi-layer copper strip, copper foil and copper skin into soft and hard copper bar connectors. It can also weld stainless steel strips, titanium zirconium and tantalum strips and multi-layer dissimilar materials. Mainly used for conductive connections in new energy vehicles, electric power stations, electrical switches, smelting power supplies, welding machines and other industries.
-
150KVA copper strip soft connection diffusion welding machine
Power: 150KVA Model: DBTH-150 Overlap: soft connection of copper skin and copper strip, stainless steel, etc., and can also weld dissimilar materials. The variable frequency polymer diffusion welding machine is a welding method that brings the surfaces of workpieces into contact with each other under a certain temperature and pressure, causing a fine liquid phase to be produced on the surface of the workpiece and gradually diffusing each other to achieve bonding. It is mainly used for soft connections of new energy vehicle batteries, soft copper bar connections of power supplies, secondary output connections of large power supplies in petrochemical industry, smelting, welding machine connection copper strip joints, etc.
-
SUN pneumatic automatic flash butt welding machine
1. Originated in 1993 2. Xinxing’s 26-year history 3. Always adhere to all-copper welding machines 4. 10-year long design life 5. 20-year service life record 6. Serve 4000+ customers 7. CQC certified products
-
UN6 flash pneumatic resistance butt welding machine
The UN6 flash pneumatic resistance butt welding machine is widely used in the butt jointing of various metal round materials, flat materials, and pipes. With different special molds, it can also weld various special-shaped materials and copper and aluminum pipe joints. The UN6 flash pneumatic butt welding machine adopts pneumatic clamping and pneumatic transverse upsetting. It is also equipped with a special butt welding controller, which can accurately adjust the welding current and welding time. The welding output can be configured as required and adopts two control methods, primary voltage feedback and secondary current feedback, to ensure consistent welding current. Just step on the foot switch to complete the entire welding process. The machine has a high degree of automation and stable welding quality. Compared with the previous standard version, the welding stroke limit and upsetting air pressure conversion functions have been updated. The non-standard version is controlled by PLC programmer, and can be equipped with optional tempering device, ejector cylinder, and positioning cylinder auxiliary action. In addition to the above extended functions, the high-end version adopts modular design and linear guide rail guidance for higher precision and easier maintenance. Please read below for advantages and features
-
DBZ medium frequency resistance spot welding machine
Xinxing medium frequency inverter pneumatic resistance spot welding machine is a three-phase alternating current that is rectified into DC, and then through an inverter circuit composed of IGBT power devices, it is converted into an intermediate frequency 1000-4000HZ AC square wave output. After being stepped down by a transformer, it is rectified into DC and supplied to the electrode for welding the workpiece. Current feedback and pulse width modulation (PWM) are used to obtain stable current output. It is one of the cutting-edge resistance welding methods today. The medium-frequency resistance spot welding machine can be used for spot welding and multi-point projection welding of ordinary low carbon steel plates, stainless steel plates, galvanized sheets, aluminum plates and wires. It can also be used for spot welding and nut projection welding of high-strength steel and hot-formed steel in the automobile manufacturing industry, as well as resistance brazing and spot welding of copper wires in the high and low voltage electrical industry, brazing of silver points and copper plates, composite silver point welding, etc. Please read below for advantages and features
-
Semi-automatic CNC UN2S copper rod resistance butt welding machine butt welding machine
1. This series of products ranks top 2 in the national market share 2. Originated in 1993 3. Xinxing’s 28-year history 4. Always adhere to all-copper welding machines 5. 10-year long design life 6. 20+ years service life 7. Serve 5000+ customers 8. CQC certified products 9. 90% repeat customers
-
160KVA copper stranded wire pneumatic butt welding machine
Model: UNG-160 Power: 160kva Butt: 50~300 square meters of copper stranded wire, aluminum stranded wire, copper rod, aluminum rod 160KVA copper stranded wire butt welding machine adopts pneumatic pressurization, photoelectric positioning, touch screen programming control, water cooling, low-voltage and high-current intelligent resistance welding machine, and welds copper multi-strand wires and aluminum multi-strand wires with sleeves Wire, stranded conductor, welded firmly in 2 seconds, smooth and without flash. Please read below for advantages and features
-
UNG precision multi-stranded copper wire butt welding machine
Model: UNG-5 Power: 5Kva Suitable for: rapid welding of multi-stranded conductors, copper strands, tinned copper strands, and aluminum strands in wire and cable factories. The UNG precision multi-stranded wire butt welding machine is a single-phase AC resistance butt welding machine. This welding machine is mainly used for welding multi-strand conductors in the wire and cable industry. It is used with casings and is welded and formed in one go. The joints are strong and beautiful, with no flash or burrs, and the wire diameter does not change. It can be directly threaded through the mold, so that the production can be changed without stopping the machine.
-
CNC type UNG multi-stranded wire butt welding machine butt welding machine
Model: UNG-5 Power: 5KVA CNC UNG multi-strand wire butt welding machine belongs to the single-phase AC resistance butt welding machine category. This welding machine can butt weld 0.75-10 square meters of copper multi-stranded wires, 4-16 square meters of aluminum multi-strand wires and various metal wires, such as steel wires, copper wires, aluminum wires, titanium alloy wires, etc. It is suitable for the welding of round rods and small wires in wire drawing, cable and metal wire processing industries. 1. Xinxing’s 30-year history 2. Always adhere to all-copper welding machines 3. 10-year long design life 4. 20+ years of service life 5. Serving 11,000+ customers 6. CE certified products 7. 90% are repeat customers
-
50KVA pneumatic multi-stranded wire butt welding machine
Model: UNG-50 Power: 50KVA Butt connection: 16-120 square copper stranded wire, 25-120 square aluminum stranded wire, tinned stranded wire φ4-12 copper rod φ4-16 aluminum rod Pneumatic multi-strand wire butt welding machine is one of the resistance welding machines (butt welding machines). A pneumatic butt welding machine developed by Xinxing Welding Equipment Factory in 2005. It adopts pneumatic clamping and pneumatic transverse upsetting, and is equipped with an internal and external full water cooling system and a special butt welding controller, which can accurately adjust parameters. At the same time, it can be used with casings to weld multi-core wire harnesses and single-core copper wires without burrs.
News·Information
Contact Xinxing
- After-sales phone number:400-001-0502
- Pre-sales phone number:199-5222-1801
- Email:cnhjsb@163.com
- Address:Next to Huaming Bridge, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province
Wuxi Xinxing Welding Equipment FactoryAll rights reserved
Su Public Network Security No. 32020602001105Su ICP No. 11039752
Service hotline 400-001-050213395100070 new manager
Email:cnhjsb@163.com
Factory address: Huishan District, Wuxi City, Jiangsu ProvinceHuamingqiao Industrial Zone, 161 kilometers away from National Highway 312, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province
Follow the public account
Official WeChat
QR code
How to choose the electrode material for DN1S CNC stainless steel spot welding machine?
Summary of information:
Xinxing DN1S CNC stainless steel spot welding machine can not only weld iron and steel workpieces, but also galvanized sheets and copper workpieces. Workpieces of different materials should use different electrodes, and manufacturers generally use standard configurations. You should choose according to the characteristics of your workpieces. ■First of all, no matter what kind of metal we are welding, we need
Xinxing DN1S CNC stainless steel spot welding machine can not only weld iron and steel workpieces, but also galvanized sheets and copper workpieces. Workpieces of different materials should use different electrodes, and manufacturers generally use standard configurations. You should choose according to the characteristics of your workpieces.
■First of all, no matter what kind of metal we are welding, we need to understand the characteristics and functions that the electrode must have. Its characteristics are as follows:
1. High electrical conductivity and high thermal conductivity;
2. It has high strength and hardness under high temperature, and has good resistance to deformation and wear;
3. It is difficult to form an alloy with the workpiece at high temperatures, has stable physical properties and is not easy to adhere;
4. The electrode has low manufacturing cost, is easy to process, and can be easily replaced after deformation or damage;
5. The electrode oxidation rate is low.
■The role of electrodes
1. Transfer welding current, pressure and heat on the workpiece surface;
2. The quality of the electrode directly affects the welding process, production efficiency and welding quality.
■There are three commonly used electrode materials
1. Copper T2, hardness HRB: 40-52 Conductivity: >90%IACS or 57ms/m Softening temperature: 370°C
2. Chromium zirconium copper, hardness HRB: 78~88 Conductivity: >90%IACS or 43ms/m Softening temperature: 550°C
3. Alumina copper, that is, dispersion strengthened copper, hardness HRB: 84, conductivity: 90%IACS, softening temperature: 900C
The service life of alumina copper is more than 3 times that of chromium zirconium copper (CuCrZr), and it has strong anti-adhesion.
Wuxi Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years and has core technologies. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, and multi-stranded copper wires. Aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head spot welding machine, bag cage spot welding machine Machine, mesh welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, medium frequency welding machine, automatic mesh welding machine, AC seam welding machine, medium frequency seam welding machine, brazing machine diffusion welding machine, There are more than 300 types of spark testing machines, ribbon meter printers, high-speed ribbon meter printers, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us: 400-001-0502.
Hot product recommendations
