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What is the best upsetting force and cylinder clamping force of the circle copper ring pneumatic butt welding machine?

Wuxi Xinxing Welding Equipment Factory mainly produces: spot welding machines, butt welding machines, flash butt welding machines, medium frequency spot welding machines, energy storage spot welding machines, nut spot welding machines, polymer diffusion welding machines and other resistance welding equipment!QQ online consultationSitemapContact us
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What is the best upsetting force and cylinder clamping force of the circle copper ring pneumatic butt welding machine?Wuxi Xinxing Welding Equipment FactoryNational service hotline:400-001-050213395100070
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What is the best upsetting force and cylinder clamping force of the circle copper ring pneumatic butt welding machine?
Release time:2022.03.11
Summary of information:
The circle copper ring pneumatic butt welding machine is a resistance welding machine specially used by Xinxing Welding to butt iron circles, galvanized circles, copper rings, stainless steel rings, aluminum rings and other metal rings. Its cylinder is also determined according to the size of the workpiece. It uses high configuration and low price to win the market. The upsetting force and clamping force are naturally strong.

The circle copper ring pneumatic butt welding machine is Xinxing Welding's specially used to butt iron circles, galvanized circles, copper rings, stainless steel rings, aluminum rings and other metal rings.Resistance welding machine, its cylinder is also determined according to the size of the workpiece, using high configuration and low price to win the market, the upsetting force and clamping force are naturally strong.


Ring docking machine diagram


What are the good settings for the upsetting force and clamping force?

1. Upset pressure: the extrusion force required to tighten the steel joints
Upsetting pressure is usually expressed in terms of pressure per unit area, that is, upsetting pressure. The size of the upsetting pressure should ensure that the liquid metal in the joint can be squeezed out and a certain degree of plastic deformation can be produced at the joint. If the upsetting pressure is too small, the deformation will be insufficient and the joint strength will decrease; if the upsetting pressure is too high, the deformation will be too large and the crystal grain will be severely bent, which will also reduce the impact toughness of the joint.
The size of the upsetting pressure depends on factors such as metal properties, temperature distribution characteristics, upsetting allowance and speed, workpiece end face shape, etc. Metals with high temperature and strength require large upsetting pressure. Increasing the temperature gradient requires increasing the upsetting pressure. Since high flash speed will cause the temperature gradient to increase, large upsetting pressure (150 ~ 400MPa) is required when welding metals with good thermal conductivity (copper, aluminum alloys).

2. Cylinder clamping force

The clamping force of the cylinder must ensure that the workpiece does not slip during upsetting. The clamping force and the upsetting force are related to the friction between the workpiece and the clamp. Usually the clamping force = (1.5~4) times the upsetting force. The upper limit is generally 1.5 times for low-carbon steel with small cross-section, and 4 times for cold-rolled stainless steel. Therefore, pay attention to the size of the cylinder in the technical parameters and its output force. Basically, a larger cylinder means a larger clamping force. Under the same quality, a larger cylinder is naturally better.

Xinxing Welding Equipment Factory has focused on resistance welding machines for 29 years and has more than 300 product styles, whether it is automatic or manual butt welding machines used in wire and cable, wire drawing, welding wire, construction, hardware processing, non-ferrous metal industries, stationary butt welding machines or mobile butt welding machines, low-power butt welding machines or high-power butt welding machines, whether it is used in machinery manufacturing, automobile manufacturing, environmentally friendly bag cages, chemical tonnage barrels, hardware appliances, filters, instruments and other industries.Pneumatic spot welding machineMedium frequency spot welding machines and automated welding production lines are also covered. Whether it is a small resistance brazing machine or a large brazing machine for motors and UHV, it can be customized according to the characteristics of the workpiece. Seam welding machines, projection welding machines, and row welding machines are also available. If you are interested in our welding equipment, please contact us: 400-001-0502.
            

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How does the DN1S CNC stainless steel spot welding machine weld 45 50 steel and alloy steel plates?
Summary of information:
First of all, when using the DN1S CNC stainless steel spot welder to weld 45 50 steel and alloy steel plates, you must understand the characteristics of the steel and choose the welding method and process according to the characteristics. Follow the Xinxing Welding editor to take a look. 1. Characteristics of 45 50 steel and alloy steel plates: 1. High carbon content, higher than 0.3

45 alloy steel spot welding machine diagram


First of all, when using the DN1S CNC stainless steel spot welder to weld 45 50 steel and alloy steel plates, you must understand the characteristics of the steel and choose the welding method and process according to the characteristics. Follow the Xinxing Welding editor to take a look.


1. Characteristics of 45 50 steel and alloy steel plates:
1. High carbon content, higher than 0.3%
2. The cooling rate is fast and it is easy to produce brittle and hard martensite structure.
3. It is easy to produce cracks and looseness. Martensitic stainless steel
4. It is easy to cause splashing.


2. Welding method
1. Use long time and low current to weld. The energization time is 3-4 times longer than that of low carbon steel with the same thickness.
2. Reduce electrode pressure
3. Extend the slow rise time to prevent splashing.
4. With slow cooling device or tempering to avoid cracks.
5. Use chromium zirconium copper or alumina electrode for welding



Wuxi Xinxing Welding Equipment Factory has been focusing on resistance welding machines for 29 years and has core technologies. Its products include: copper rod and aluminum rod butt welding machines, steel bar butt welding machines, wire rope butt welding machines, copper and aluminum pipe butt welding machines, copper and aluminum row butt welding machines, flange butt welding machines, and multi-stranded copper wires. Aluminum wire butt welding machine, wheel shell flash butt welding machine, auto parts spot welding machine, sheet metal spot welding machine, home appliance hardware spot welding machine, electronic appliance spot welding machine, nut spot welding machine, stainless steel spot welding machine, foil strip spot welding machine, aluminum spot welding machine, multi-head spot welding machine, bag cage spot welding machine Machine, mesh welding machine, ton rack welding production line, resistance automatic welding machine, brazing machine, diffusion welding machine, energy storage spot welding machine, projection welding machine, medium frequency welding machine, automatic mesh welding machine, AC seam welding machine, medium frequency seam welding machine, brazing machine diffusion welding machine, There are more than 300 types of spark testing machines, ribbon meter printers, high-speed ribbon meter printers, unwinding machines, high-voltage test complete sets, etc. If you are interested in our welding equipment, please contact us: 400-001-0502.
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