Welding processCustom resistance welding automation
01 / 02Custom resistance welding automation / Project-Specific Systems
Custom Welding Automation
Custom systems combine resistance welding equipment, application-specific tooling, controls and handling around the workpiece and production requirement.
- Application-specific welding process selection
- Custom fixtures and electrode tooling
- Single or multi-station architecture
- Motion and handling integration
Final configuration is reviewed against your workpiece, joint and production target.
Typical materialsSheet-metal components, Wire and mesh assemblies + more
Typical workpiecesMulti-station welding cells, XY-axis welding systems + more
ConfigurationManual, semi-automatic or automatic workstations, Single or multi-station welding + more
Product Overview
Process definition
A custom welding project starts with the workpiece and joint, then defines the welding process, tooling, motion, controls, inspection and handover scope.
Custom systems combine resistance welding equipment, application-specific tooling, controls and handling around the workpiece and production requirement.
Key Capabilities
Application-specific welding process selection
Custom fixtures and electrode tooling
Single or multi-station architecture
Motion and handling integration
PLC and HMI control integration
Functional testing against the agreed project scope
Typical Applications
Application
Multi-station welding cells
Application
XY-axis welding systems
Application
Automatic fixture welding
Application
Robot-assisted workstations
Project Requirements Matrix
Workpiece
Drawing, photos, material, thickness and joint geometry.
Production target
Required cycle time, shift pattern and annual output.
Loading
Manual, assisted, conveyor, robot or other handling method.
Tooling
Locating, clamping, electrode access and changeover needs.
Inspection
Process monitoring, part checks and acceptance criteria.
Handover
Documentation, training, installation and support scope.
Published values are catalog references. The selected model and configuration are confirmed after reviewing the application.
Configuration Options
Manual, semi-automatic or automatic workstations
Single or multi-station welding
Custom fixtures and electrode tooling
PLC, HMI and recipe controls
Robot or linear-axis integration
Application-specific inspection functions
Manufacturing & Testing Evidence
Machining
Fabrication and machining support for frames, tooling and project parts.
Assembly
Mechanical, electrical and pneumatic systems assembled around the agreed scope.
Process Testing
Functional checks and process review before equipment handover.
Project Support
Technical coordination for documentation, handover and support requirements.
Product Questions
Send the workpiece drawing or photos, material, joint details, weld count, target cycle, loading method, inspection requirement and destination utilities.
Yes, after the present process, part variation, tooling, handling and acceptance criteria are reviewed.
Fixtures, electrodes, motion and handling can be included within an agreed project scope.
Functional tests and project acceptance criteria should be documented during quotation before the build begins.
DBZ Series
MFDC Spot & Projection Welders
The DBZ series is an MFDC pneumatic resistance welding platform for spot and projection welding. Model selection depends on material, stack thickness, electrode access, required force, cycle rate and available three-phase power.
View product
FB Series
Resistance Seam Welding Machines
The FB series combines resistance welding power with driven wheel electrodes for continuous or indexed seams in sheet-metal components.
View product
SUN Series
Butt & Flash Butt Welding Machines
The SUN series is designed for end-to-end resistance welding of metal wire, rod, tube and profile workpieces using controlled clamping and upset force.
View productApplication review
Tell us about your Project-Specific Systems project.
Share the workpiece, material, joint and production target so the appropriate technical route can be reviewed.
- Product and series are prefilled
- Drawing or workpiece photo is optional
- This local preview does not send data